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PHurley  
#1 Posted : 06 February 2013 07:35:32(UTC)
Rank: Forum user
PHurley

What is the best practice for the safe loading and lifting of bulk bags? Is using a forklift ok - seems risky to me especially considering potential incidents with loading the bags loops onto the forks. Not to mention restricted view of fork lift operator with bag suspended from forks. Anyone in this business got guidance / best practice info on this? Much appreciated...
damelcfc  
#2 Posted : 06 February 2013 08:25:05(UTC)
Rank: Super forum user
damelcfc

Bit more info please - depends from what and where to; ie unloading from a lorry or raising from the ground up on to a hopper... There are different 'best practise' for different scenarios.
aland76  
#3 Posted : 06 February 2013 09:07:51(UTC)
Rank: Forum user
aland76

The BITA (Lifting Industry Standards) Operator's Safety Code for Powered Industrial Trucks doesn't appear to have an issue; section 40 stipulates 'Do not travel with the bottom of a freely suspended load higher than 500mm from ground level nor with the mast tilted forward. Additional regulations and operating techniques may be applicable in this operating mode.' So yes, in principle it is an acceptable method (and one I've practiced countless times in previous roles), I would suggest if restricted view is an issue for the drivers to operate the FLT in reverse, if this isn't possible then a banksman to guide the driver during the maneouvres would be advisable. Alan
PHurley  
#4 Posted : 06 February 2013 09:37:11(UTC)
Rank: Forum user
PHurley

Thanks for the feedback, good information there. More info: This is specifically relating to the movement of bulk bags with a factory from storage to where the contents are to be used. Bags weigh c.1000kg. In storage bags are stacked to a height of 3 or 4 bags. Manual assistance is provided to the fork lift to thread bag loops onto fork lift. This involves worker standing on adjacent bags and leaning over (clearly work at height and struck by issues in play here). So really wanted to check any requirements / best practice regarding the loading and movement of these bags from storage including use of appropriate loading equipment and safe methods for threading bags loops onto a fork lift.
Andrew Ramsey  
#5 Posted : 06 February 2013 09:42:50(UTC)
Rank: Forum user
Andrew Ramsey

This is some guidelines that were passed to us by our HSE Inspector; http://www.fibca.com/Fil...20_Handling_Brochure.pdf Brief, but may point you in the right direction. HTH Andrew
PHurley  
#6 Posted : 06 February 2013 10:14:13(UTC)
Rank: Forum user
PHurley

Most useful Andrew, thank you. No mention in the guidance about the mechanisms for threading the bag loops on to the tines. This is the specifics of my query really, is it really acceptable to have someone help thread the loops onto the tines, especially if the bags are stacked?
Andrew Ramsey  
#7 Posted : 06 February 2013 17:05:34(UTC)
Rank: Forum user
Andrew Ramsey

We used to stack the bags about 3 high, and had the height access issues for threading the hoops too. We removed the access issues by changing our storage methods so that all hoop threading was done from ground level (or trailer flatbed, if just delivered). Before the bags are stored (pyramid style, as per the guidance), we put them on pallets. Bit extra cost, but removes the access problem. Once the bags have been used in production, the bags are recycled/ returned and the pallets are stored until the next delivery arrives.
wood1e  
#8 Posted : 06 February 2013 20:16:00(UTC)
Rank: Forum user
wood1e

Bulk bags have for some time come with forklift pockets on either side. We often need to move bulk sand and similar. We now specify these for these loads so they can be unloaded and transported without the dynamic loading of the bag swinging on the tines. They are called sleeve bags or lifting sleeve bags I you are looking to specify them.
Kim Hedges  
#9 Posted : 06 February 2013 23:57:07(UTC)
Rank: Super forum user
Kim Hedges

Good link Andrew, useful.
PHurley  
#10 Posted : 07 February 2013 03:58:47(UTC)
Rank: Forum user
PHurley

Thanks for the info, think there are some safety issues with these bags but these can be easily managed with a bit of forethought. Andrew - like your solution of storing on pallets. Does this have any impact on the stability / integrity of the storage pyramid? For it too be effective it will be necessary for the pallets to remain horizontal for the tines to access. Have you had any issues with this?
Andrew Ramsey  
#11 Posted : 07 February 2013 08:53:14(UTC)
Rank: Forum user
Andrew Ramsey

Historically, we used to stack in lines of 3 high, straight up, with the perimeter loads only 2 high. When we started using the pallets as well, we did find a few instability issues, so switched to the pyramid stacking method. As long as the pallet is of a suitable quality, we did try using some cheap pallets at first and found they could occasionally break and shift the load slightly. We moved to a better pallet and we have had no issues since.
PHurley  
#12 Posted : 07 February 2013 09:06:05(UTC)
Rank: Forum user
PHurley

Interesting and good to know. Of course this comes down to effective management of change.
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