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#1 Posted : 29 September 2005 06:13:00(UTC)
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Posted By Tom Lindley Hello all It is easy to secure / lock-out one isolator when working on plant / equipment. Attach multihasp to isolator and then all workpersons secure the isolation with their own lock. What methods do you employ when there are several items of plant / equipment which require isloation? Have you a proven method which are part of your Safety Management System? I am currently developing a system and would be interested to hear from interested person to share. Regards - Tom
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#2 Posted : 29 September 2005 09:28:00(UTC)
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Posted By Sean McIntyre One common way for isolating a number of pieces of plant by a large number of people is to have a group isolation procedure. This generally involves having a Graoup Isolation officer who will go and isolate all the necessary pieces of plant with a group isolation lock and tag. The keys from this locks are then placed in a lockable display case with the necessary paperwork stating what plant has been isolated, which key corresponds to which piece of plant/lock , who isolated the plant and who checked it etc. Maintenance employees are then able to place their tag and lock onto this display case locking and all the keys to the plant inside of it. This results in the workers only having to place one tag on the display case to isolate a number of pieces of plant. Plant cannot be re-instated until every worker has taken off their lock and tag to enable the case to be opened to get the keys to take off the group isolation lock and tags on the plant. Strict hand over is needed if shutdowns run over a number of shifts.
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#3 Posted : 29 September 2005 20:28:00(UTC)
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Posted By Tom Lindley Interesting .... could work at one of my locations. Any more from anyone? Thanks Sean - Tom
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#4 Posted : 29 September 2005 20:55:00(UTC)
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Posted By Frank Hallett Seans response is about the best of it Tom. It minimises the bureaucracy whilst maximising the effectiveness. But be aware of the growth of illicit keys!! They'll be far more common than is first apparent. Frank Hallett
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#5 Posted : 30 September 2005 20:35:00(UTC)
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Posted By Tom Lindley Thanks Frank We would use "keyed different" locks which are supplied from a supplier who has a good quality system to ensure security. What is your view over "hand-over" lock - ie. when the work continues over the end of the shift, work persons take off "personal lock" and a "hand-over lock" is added - the "hand-over lock" would likely have to be "keyed alike" as it would be controlled by SHIFT MANAGERS (COULD BE ANYONE OF 5 SHIFTS). No one would work on the isolated equipment unless they add their "personal lock" for their own protection. THIS BEING A SPECIFIC SAFETY CRITICAL RULE. What are your thoughts? Lets keep this going as we are designing system. Others chirp in - helps with the development.
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#6 Posted : 30 September 2005 21:29:00(UTC)
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Posted By Barry Cooper Tom Another method is to have an isolation permit where all the data regarding isolation point and lock numbers are recorded and the persons working on the equipment sign onto the permit. Locks cannot be removed until all persons have signed off the permit and the permit authorising person cancels the permit. It does require strict discipline to operate, but does work, as I have operated the system for 8 years. The permit issuer controls the lock keys and keeps them secure. Is a good system particularly where the isolation is complex and remote. Reduces the number of locks required.
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