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#1 Posted : 18 November 2005 09:58:00(UTC)
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Posted By Mark Talbot Hi all, We all try to work to the standard that bottles should be stored outside, but our fire guys want the working Oxy-Acet kit stored offsite too. I am trying to weigh up the risks between having the working set on site, vurses moving to and fro in a van. To do this I need to know the frequency that properly maintained bottles cause problems in the workplace. Does anyone have any data they can show me for workplace accidents please? (according to fire safety they are always going up, is that true?) Did a search for previous threads but found nothing relevant. Thanks in advance
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#2 Posted : 18 November 2005 11:10:00(UTC)
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Posted By Andrew Brown Mark Its not clear exactly what your circumstances are regards usage or your opporating environment. Can you comply with HSG139 Safe use of welding gases? To go further than full compliance with HSE guidance would seem OTT unless you have some specific site vulnerability the guidance dosen't allow for. As you say transport by road introduces new risks i would suggest this is risk transferrance not risk reduction
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#3 Posted : 18 November 2005 11:52:00(UTC)
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Posted By lewes Personally I would say that providing they are stored in a well ventilated environment, restrained and there is minimal risk of fire and/or collision from fork trucks etc then they can be stored indoors. You will also need to make sure they are not stored within 3m of any propane, butane and propylene cylinders. My initial concern from them being stored in any works vehicle is the possibility of damage to valves & hoses, manual handling problems, incorrect storage and possible colission from other road users. BOC Gases has a very good website http://www.bocindustrial.co.uk/ further information regarding storage is under 'Safety','my workplace' and 'storing cylinders'.
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#4 Posted : 18 November 2005 15:26:00(UTC)
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Posted By Peter Batty The British Compresed Gas Association are very useful, http://www.bcga.co.uk CP7 The Safe Use of Oxy-Fuel Gas Equipment (Individual Portable or Mobile Cylinder Supply). Revision 4: 2004 Minimum safety standards for the use, inspection and maintenance of oxy-fuel gas welding, cutting and heating equipment incorporating individual portable or mobile cylinder gas supplies. I beleive its priced at £21.00. and CP31 Safe Storage and Use of Cylinders in Mobile Workshops and Service Vehicles: 1997 Covers the design and construction of mobile workshops and other specialist vehicles with regard to the safe storage of cylinders and the installation of gas equipment on such vehicles. Also includes procedures for safe operation and training. about £15.00. I have some pictures of failed units I'll attempt to send by email. Regards Peter
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#5 Posted : 18 November 2005 15:48:00(UTC)
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Posted By Mark Talbot Thanks all three, but can anyone help me with the question? I am asking if anyone knows of any DATA for accidents involving Oxy Acet kits. The pictures are very nice, but I need to know how often these happen, not what happens. I know what happens. I already have the storage and use guidance, thank you. I have the hazard; the effects; and the controls - what I need now is the likelihood. Thanks.
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#6 Posted : 18 November 2005 20:41:00(UTC)
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Posted By John Murgatroyd I've been welding for 30 years (+) and never seen an incident involving acetylene cylinders.yet. Or oxygen. Or propane. All of our cyclinders are stored in the same compound, ouside. Together. Oxy, acet, propane, helium, argon. Never had any problems at all. Cleared by the insurers, by the fire dept and by Uncle Tom Cobbly. Read through this: http://www.hse.gov.uk/research/rrpdf/rr040.pdf Right at the end........well, 3/4 of the way through...
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#7 Posted : 20 November 2005 18:03:00(UTC)
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Posted By Mark Talbot Thanks John, very helpful.
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#8 Posted : 21 November 2005 12:52:00(UTC)
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Posted By safetybod In what circumstances would you expect these to explode ?
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#9 Posted : 21 November 2005 13:01:00(UTC)
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Posted By Robert K Lewis But we do remember to think of Swann Hunter in this don't we. The proviso of ventilation is the key to all this. Even plumbers with their 5-7kg propane bottles, or even smaller are a picture when they open up their tool chest and manage to ignite the gas that had leaked out into the steel tool chest. "Honest" they said "we weren't smoking" and "Have you a spare set of drawings - ours were in the chest?" Having said that it really is down to assessment as you will see many engineering workshops with 4, 5 and 6 or more sets on the shop floor. I can understand the fire team and you need to convince them that it is controlled. Bob
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#10 Posted : 21 November 2005 19:58:00(UTC)
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Posted By Crim As a former fire fighter of 24 years I attended a few fires where oxy/acetylene cylinders created a hazard for firefighters. They were never the cause of a fire but once involved became extremely unpredictable. My advice would be wherever you store them please post a notice that would advise firefighters what and where they are, in case there is a fire in the storage area or vehicle.
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#11 Posted : 22 November 2005 09:47:00(UTC)
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Posted By Brian Hagyard Mark. Try the following link, www.hse.gov.uk/statistics/tables/tablegs1.htm It looks to be for all bottled gas’s and states LPG account for most so presumably oxy-acet problems are very small. Hope this helps. Brian
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#12 Posted : 22 November 2005 19:49:00(UTC)
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Posted By John Murgatroyd A fire involving acetylene is complicated by the fact that it is dissolved in acetone, held in a porous "sponge"....that said, any problems are usually caused by the cylinder being involved in a workshop fire..most fab and welding shops are unlikely to have large amounts of combustible materials about anyway...if the cyclinders are turned off when no work is beng done then there really shouldn't be any risk at all. Our workshop has 4 sets of flame cutting gear on trolleys, one set of propane gear and about 8 MIG sets.all with AR/CO2 bottles on. In over 10 years there has not been a single incident involving either fire or accidental release of gas.
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#13 Posted : 22 November 2005 21:02:00(UTC)
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Posted By Frank Hallett Hi Mark - I do recognise that your plea was for data, please bear with me. All good stuff so far folks - the fire related responses are fine, as is John Murgatroyds response; may I suggest for those other than Mark that acetylene cylinders in particular can be extremely susceptible to the concussive effects of being dropped. Mark, why not try the Home Office Fire Dept under the "Freedom of Info Act" for fires involving gas cylinders. I believe that the FPA may also be able to help. That will get a few people stirring. Frank Hallett
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#14 Posted : 23 November 2005 10:14:00(UTC)
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Posted By Mark Eden One thing to bear in mind, any fires involving gas cylinders cause the Fire Services to throw up a 200M cordon. This means roads or railway tracks are shut for up to 24 hours if they fall within the 200M cordon along with any other property in the the area. I've seen the consequences of a cylinder exploding when serving in the Fire Service and the resulting injuries to FS personnel. Thankfully it does not happen to often. If you speak to your local Fire & Rescue Service i'm sure they will help you with data you require and advise the best cause of action on where to store the OxyAcet sets.
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#15 Posted : 23 November 2005 11:38:00(UTC)
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Posted By Lesley With regard to the 200m zone- what happens when the site is surrounded by housing etc?
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#16 Posted : 25 November 2005 16:42:00(UTC)
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Posted By Mark Eden with regard to the last post - it means 200 metres. If housing is there, all residents have to be evacuated - no one aloud to remain in the area.
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#17 Posted : 25 November 2005 17:24:00(UTC)
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Posted By steven bentham These cylinders are a long way from safe when involved in a fire. And if they are involved in a fire near you the fire service will tip you out. When they explode they are capable of killing firemen at the scene. If you store em you have a serious duty to keep them safe.
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#18 Posted : 26 November 2005 18:20:00(UTC)
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Posted By John Murgatroyd That's why the insurers inspect the premises. That's why the fire service do the same. Presumably, that's also the same job you're in....health and safety ? You can count the total amount of incidents involving oxygen and/or acetylene cyclinders on your fingers....in a year. Common sense works wonders, and most of the people USING them are a lot brighter in their use than any amount of H&S advisers....most of whom wouldn't know acetylene from propane....they are TRAINED in the safe use of the things....most of the problems, the FEW there are, come from managers with bright ideas and no brains....."why keep trolleying them in and out, just keep them all in the workshop"..(univ degree in engineering)
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#19 Posted : 28 November 2005 21:11:00(UTC)
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Posted By Charles Mcilwhan Mark I make no comments on the effects of an acetylene cylinder involved in fire as others have done that. With regard to your request for data try the following. The home office no longer runs the Fire Service this is done within the Office of the Deputy Prime Minister. You can find the fire department and all the divisions it contains within the ODPM website at odpm.gov.uk There is a fire statistics and research division within the fire department contact them on 0207 944 5671. They collate all fire reports from UK fire services, analyse them and publish the annual fire statistics. They may be able to help but no guarantees. Best of luck Charles
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#20 Posted : 29 November 2005 18:23:00(UTC)
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Posted By ian milne Just a quick one. I am positive there was a similar swan hunter incident with a rig berthed at the cromarty firth during 80's to 90's. Check the hSE website for the prosecutions or the scottish courts websites. I also think the BP grangemouth had something similar or smoking in a fuel/gas tank. My memory is begining to wane about this time - sorry. Ian
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