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#1 Posted : 30 March 2006 16:48:00(UTC)
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Posted By alex mccreadie Any sensible assistance would be appreciated in this slight problem. We had a Crane Operator and a Fitter both highly trained certificated skilled men who got involved in a very serious incident. The operator had been inducted and working on a site for a few days and had to return the crane to a plant yard at the end of his shift. One day he ignored the site rule and parked beside the car park (Lazy B)on a steep slope,then went home. On return to site he called out the fitter as he wanted a side of the road repair carried out. Again this call out was wrong as signed memos by both parties said Depot Manager to be informed of any call outs. The fitter arrived and told operator to jack crane up on its riggers to allow him to work on it. To do this operator must put in power take off in driving cab and set throttle to working revs. As he did this crane started running down the hill and going over a 3 to 4 foot drop. The operator jumped down and hid under the bank as the crane toppled over him resulting in 2 broken legs. The fitter rushed to help and fell down drop, breaking one leg. Being a good MCG Construction site emergency services called quickly and men taking to hospital. I am called to site and arrive a few hours later as I was a long way away arriving at same time as HSE Inspectors Engineering Types and the fitter who had been released with a half leg plaster. Before I could remove him from site (Shock )he had informed everyone that the crane had been left in drive with no handbrake on and the additional revs caused it to move forward. Two days after the incident I met the fitter who gave me an already prepared statement stating the above facts.(No pressure) Sorry this is long winded but it is an interesting scenario. We as a company have not tried to interview the driver (3 weeks after the incident ) as he is still in Hospital. However the HSE have and have stated that the Fitter and Operator have both said there was a fault with the crane!!!! Fortunately the Maintenance Records and Defect Sheets going back till last October show no Reported Throttle defects. We will show these to the HSE Inspector when he finally arrives to check the crane next week. Our procedures would now be to re-assess and re-train if necessary both individuals but feel let down as they are now possibly trying an insurance claim. Finally (at last some say) any ideas what to do with these two men? Remembering they acted outside company procedures and risk assessments for setting up a crane.
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#2 Posted : 30 March 2006 17:36:00(UTC)
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Posted By Jerry Lucey Hi Alex, When you employ an Operator of Fitter you should check their competence which includes training as well as experiance. It sounds, from your comments Alex, that you have verified that they have been trained and this is great, but it is worth checking on their personnel record that there is proof that they were experianced. Under Common Law there is a duty to provide 'competent fellow workers' and as the fitter was injured by the actions of the operator this comes into play and proving competence becomes important. I would question the Operator's training in that he 'jumped down' and hid under the bank. I would have thought that the proper action in such a situation would be for the Operator to remain in the cab/ cockpit of the machine and brace his legs underneath the steering wheel. If someone jumps from a machine they are likely to fall in the same direction as the machine and sustain a worse injury. You may find that the operator was not acting as instructed. You also mention that the crane operator parked on a steep slope and went home, again this is in contravention with his training as well as your site rules. Such plant should only be parked on a steep slope when unavoidable and then wheels should be chocked. It would be useful if you had evidence of this element of the site rules being brought to the operator's attention. The fact that the crane operator had been inducted is important as familiarisation training is important. On the site memo does it state that the Depot Manager must be informed prior to the call out. This is important as informing the Depot Manager prior to the call out might suggest that the purpose of the call is to gain authorisation. It is also important to ascertain what the required repair entailed. Is there the possibility that the fault caused the accident? was their the opportunity to allow the crane to drive/ roll onto level ground prior to attempting to repair it? I would also check that your risk assessment of the area and crane use covers the risks associated with the drop from which the crane rolled. Your management response appears to have been very good Alex, however I would interview the driver in hospital. I also think that your reporting and logging of inspections is excellent and will prove that the equipment is well maintained. Mechanical Failure occurs and you are only expected to act as a reasonable employer. I do feel that the key is to interview the driver and try to identify indescrepencies between the statement. It may be worth organising an independant engineering inspecition and compare the result of this inspection with the witness statements. Hope this helps and good luck
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#3 Posted : 30 March 2006 18:53:00(UTC)
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Posted By steven bentham (1) Cooperate fully with HSE investigation; AND (2) Review and implement measures (including disciplinary) as you see fit to prevent any recurrence
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#4 Posted : 31 March 2006 08:04:00(UTC)
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Posted By garyh Co-operate fully with HSE, then throw the book at the people involved. Also throw the book at their Manager - ask him when was the last time they audited that job in the field? What is the procedure for monitoring compliance? Often when you investigate you find that this sort of bending the rules creeps in and becomes the norm. Managers (and Safety people!) allow this to hapen either by design or neglect (eg not auditing or doing spot checks) - so incidents like this could be Management failure in my view.
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#5 Posted : 31 March 2006 11:29:00(UTC)
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Posted By Salus Good morning Alex, I would remind them that as an employer you have responsibilities, HASAWA sect 2. And as an employee they also have responsibilities,HASAWA sect 7. Remind them that as they did not follow your safe systems of work, were competent and trained by you to follow a safe system of work, did not use equipment provided by you their employer correctly in accordance with your training and instruction,and as an employer you should have been informed by the employee of any work situation that might present a seriuous or imminent danger that they are individually responsible and and are in the firing line with you. It seems like they are tring to apportion blame to the company for their failings and injuries. If they are I would certainly use your company procedures to investigate the accident and if they were found to be at faultI would terminate their employment if you can as they obviously have no qualms about "shopping" you to the HSE and do not care that other employees may be taken to task as well
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#6 Posted : 31 March 2006 15:24:00(UTC)
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Posted By alex mccreadie Thanks everyone at present for your posts. This is what makes being a IOSH member off whatever grade worthwhile. We can all pretend we know everything but there is always someone prepared to add something that can assist. Keep the posts coming and thanks again Alex
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