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#1 Posted : 30 June 2006 12:36:00(UTC)
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Posted By Julia Richards We have a busy engineering factory with no designated walkways - there isn't any space which forklifts will never need to use. Do we need to provide walkways? At the moment we have guidelines about safe conduct in the factory, but I'm not sure these are sufficient, particularally with regard to office staff walking into the factory without safety boots on. Any suggestions?
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#2 Posted : 30 June 2006 13:06:00(UTC)
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Posted By J Knight Hi Julia, Have you seen this http://www.hse.gov.uk/pubns/indg199.pdf? The Workplace regs do say that you should segregate pedestrians and vehicles where its reasonably practicable. If you can't, for example for reasons of space or other valid operational; reasons, you need to look at whatever else you're doing to ensure safety, such as operator training, choice of equipment, warning devices such as bells or sirens, speed limits and so on. In short, where you can provide walkways, you really should, but if you can't, do whatever you can, John
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#3 Posted : 30 June 2006 13:11:00(UTC)
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Posted By garyh By providing walkways do you mean phsyical segregation eg handrails or just marking routes? Often just marking walkways can help, instruct FLT drivers to avoid if possible etc. One good thing about this is that at least your drivers will know where to expect pedestrian traffic, so long as people stick to them.
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#4 Posted : 30 June 2006 13:18:00(UTC)
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Posted By Peter Moran Julia..in a 'busy' environment like this you need to separate vehicles from people...especially at points of entry and exit for forklifts. Elsewhere get some walkways marked out even if forklifts may have to get access to the same area...at least people will know where to walk and it will highlight the presence of pedestrians to the drivers. You can only do what is 'practicable' but doing nothing is asking for trouble. Bit concerned about your 'guidelines'...you really need 'rules'.
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#5 Posted : 30 June 2006 14:01:00(UTC)
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Posted By CRT julia, An employer has a duty to ensure that both pedestrians and vehicles can circulate in a work area in a safe manner. This may be achieved by directing vehicles to operate in particular area and by directing pedestrians to follow a designated route (suitably marked and signed). You should also consider providing barriers at any doorway that open onto a vehicle movement area, consider crossing points, blind corners etc. You must then enforce these site rules. LA and HSE inspectors are currently focussing on workplace transport issues and will expect to see this level of control.
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#6 Posted : 30 June 2006 17:58:00(UTC)
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Posted By Merv Newman Look, I'm going strongly with all the above replies. Just adding one small comment : OFFICE PEOPLE MUST NOT BE IN THAT ENVIRONMENT WITHOUT SAFETY SHOES. OK. SO THEY ARE TOO BLASE, OR TOO ARROGANT, OR TOO IGNORANT OR WHATEVER. BUT ONE OF THESE DAYS THEY ARE GOING TO FIND THEMSELVES WITH ONE OR MORE FEET THAT ARE JUST TOO TOO PAINFULL. Sorry about the shouting. Merv
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#7 Posted : 01 July 2006 13:49:00(UTC)
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Posted By Is Kismet Does anybody have any statistics on 'office' people in factories having their foot/feet run over. The reason I ask is that I would need the figures to see what the scale of risk is, and the industries, before I can support the last 'shouted' statement. To answer the original question we have just introduced a system of marked out (green with yellow edging) walkways designated as pedestrian priority walkways (PPWs). They were brought in with full discussion in the workplace and they work a treat. Priority is always with the pedestrian with no exceptions. We've found stock is not put on them, FLTs are not parked on them, and the drivers fully co-operate in making the system work. We have to remind pedestrians now and again to keep to them but overall a great success.
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#8 Posted : 02 July 2006 09:10:00(UTC)
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Posted By Merv Newman Don't have any actual numbers, just a number of accidents that have occurred over the years. * Lower leg amputated after being knocked down by FLT * Toes amputated after being run over by FLT (2 incident, no safety shoes) * Toes bruised by being run over by FLT (at least 6 incidents, safety shoes worn) * Supervisor's left foot caught under FLT wheel. Driver then moved FLT off left foot and parked it on right foot. I do have a photo of a rather crushed looking safety shoe still trapped under a FLT wheel. No injury to the wearer. Statistically, the incident frequency is not very high. But the exposure is "continual" and the potential for serious injury is such that any RA would put the risk in the "high priority" group. Control measures are obviously total separation of FLTs and pedestrians (can be done, but not easy) or suitable protective equipment such as safety shoes. And this includes office people "just passing through" plus all the other control measures I can't be bothered to list Merv
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#9 Posted : 02 July 2006 09:58:00(UTC)
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Posted By Is Kismet Sorry Merv, I've confused you. I'm talking about accidents to office workers walking through factories where there is occasional exposure only, not continuous. The operatives in the factory/warehouse already wear safety shoes.
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#10 Posted : 02 July 2006 13:25:00(UTC)
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Posted By Merv Newman The first three incidents listed ie the more serious injuries did occur to unprotected office people. And while the actual exposure of a specific individual may be minimal you may notice that there is nearly always one of 'em on the shop floor.
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#11 Posted : 02 July 2006 19:03:00(UTC)
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Posted By John Murgatroyd If you cannot ensure safety to those not equipped to be in a hazardous area, then the answer is simple. Keep them out or have them wear ppe. It is worth pointing out that on one of their previous [rare] inspections the HSE inspector pulled the manager up about allowing people (him) to be on the workshop floor without ppe. Specifically, ear, eye, head and foot PPE.
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#12 Posted : 03 July 2006 08:02:00(UTC)
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Posted By Is Kismet Hi John I was trying to be a little more proactive, rather than instigating blanket bans that I am unable to support without some idea, other than intuitive, of the risk. The only way I know of how to do that is to research the statistics for office workers and FLT - and limited to foot injuries only. The system we have in place works, and the monitoring of it, is the way we ensure the safety of our people. But if similar industries show an injury problem despite taking similar precautions, we will review it.
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#13 Posted : 04 July 2006 18:38:00(UTC)
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Posted By Julia R Thank you for all your comments, I'm very interested in Is Kismet's view, as the situation descibed is one step ahead of ours. Our office staff don't all go in to the factory all the time. Some maybe walk through once a week, spending less than a minute in the factory, others might go and discuss design for half an hour with the guys in the factory once a month. The project engineers who spend the most time in the factory already have safety boots which they wear on site, although I don't believe they tend to wear them in our factory. I think providing safety footwear would be easier than marking walkways, although clearly it would be ideal if we could do both. If we insist on Safety Boots for all Office staff who walk into the factory, would we then also need to provide somewhere for them to keep the boots and to put them on? We replace the factory workers boots annually - would we need to replace rarely work office staff boots too, or only when they show signs of wear?
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#14 Posted : 04 July 2006 19:53:00(UTC)
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Posted By John Murgatroyd You don't need boots, safety footwear is available in many styles now. you can even get them in "trainer" styles....brogues [yeuch] and loads of others.
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#15 Posted : 04 July 2006 20:13:00(UTC)
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Posted By Samantha Rigby we have a warehouse in which all colleagues (425 at the moment)have access, shopfloor, office workers etc and everyone of them goes into the warehouse at least twice a day. we have numerous forklift trucks in this area with no marked walkways, plus we only supply safety boots to warehouse colleagues. in 5 yrs i have only heard of one incident involving a forklift truck running over someones foot and he was a delivery driver. we just have awareness of forklifts operating in the area by using large signs, pedestrians have right of way policy and the use of hi-vis vests. you could maybe try supplying office workers with hi-vis's so at least the forklift driver see's them better. sam
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