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#1 Posted : 13 June 2007 07:00:00(UTC)
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Posted By Martin Taylor
We supply windows to the building trade - all shapes all sizes.

How are we required to mark these products in respect of weight?

Do we need to mark individually or is it sufficient to detail in the catalogue.

Do we need to mark exact weight on each or is it sufficient to mark in 'bands' e.g. marking 40kg for all products between 35 and 40kg, 35kg for all products between 30 and 35kg

many thanks

Martin
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#2 Posted : 13 June 2007 07:39:00(UTC)
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Posted By Bob Youel

Having dealt with the industry for a long time and noting the types of product my advice has been;

There are 2 main areas - 1: The manufacturing process and 2: Other areas

for 1 you need to protect your own workforce as there are lots of manualhandling issues so weight etc is an issue - go via the training and safety task talk process; noting weight etc changes as the products are produced so a final weight cannot be displayed until the last moment - evaluate as you go along giving general detail as needed

For 2: Provide the information towards the purchaser etc of the product in a suitable form [catalogue] and thereafter the employer has the info readily available to present to his workforce and / or place a stamp etc referencing the weight on each product

Weight ranges should be suitable



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#3 Posted : 13 June 2007 22:52:00(UTC)
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Posted By Martin Taylor
thanks Bob - a very useful reply. What are the legal requirements for marking - I don't have a handy copy of MH regs but recall something in there - anybody help with this?

Martin
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#4 Posted : 14 June 2007 16:36:00(UTC)
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Posted By Martin Taylor
Been a busy day so I need to bump this back to the top and see if anyone can help with the letter of the law with respect to mark product weights.

ta

Martin
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#5 Posted : 14 June 2007 17:05:00(UTC)
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Posted By David Whaley
Martin,

Manual Handling Operation Regulation 1992 (as amended) Reg. 4(1)(b)(iii) take appropriate steps to provide any of those employees who are undertaking any such manual handling operation with general indications and, where it is reasonably praticable to do so, precise information on - (aa) the weight of each load, and (bb) the heaviest side of any load whose centre of gravity is not positioned centrally.

You asked

David
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#6 Posted : 15 June 2007 05:37:00(UTC)
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Posted By Martin Taylor
thanks David - it looks as though the manual handling regs do not put a duty on me as a supplier - does anyone know of any other supplier related regs that apply?

Martin
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#7 Posted : 15 June 2007 08:25:00(UTC)
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Posted By David Whaley
Martin,

The Manual Handling regs may not apply. However, It is worth looking at Sections 3 and 6 of the Health & Safety at Work Act 1974. It is available via the HSE web site. Section 6 refers to providing all relevant information.

David
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#8 Posted : 16 June 2007 08:50:00(UTC)
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Posted By Martin Taylor
Thanks again Dave.

I have now found out that we don't post weights in the catalogue so the customer has no information other than looking at the windows - complete glaze d units can be deceptively heavy.

I'd like to see if there are more specific rules and regs than The Act - why do manufacturers typically mark weights on boxes but not on individual products

If anybody out there knows please let me know.

thanks

Martin
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#9 Posted : 16 June 2007 11:03:00(UTC)
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Posted By Davelfc
Martin,

I may be wrong, and please correct me if this is so.

You seem to want definitive statue, before you will act on this important problem.

H&S is all our business and morally we should do all we can to assist others. Supply chain and manufacturers are no different.

Whether legally or not we should be providing information on weights of items to give end users at least a fighting chance of assessment for moving loads, and then we plan our lifting.

I work work for a high rise construction company design and build. We signed up to the better backs campaign last year to make a difference for our direct staff supply chain and sub contractors.

I have insisted our buying department find out the weights of all items over 20Kg, from manufacturers and suppliers, we don't always get it right but the will is there, throughout our organisation backed from the top, and checked by me.

I then insist that these items are labelled so if anyone does have to lift they know what they are lifting, with the weights and listed in our Construction Phase Plan from info supplied by buying, if we find anything them turns up that is not listed we update. we conduct and assessment on each of these items and mechanically lift where practical to the nearest part of the job for storage and onward handling to final position.

Mots items a mechanically lifted, by FLT then Hoist and other mechanical lift equipment.

We have spent time and correspondence training and briefings and review, this is just one of our man initiatives to strive to look after others health.

I have not always been H&S so know how it feels to be abused by having to lift for a living, heavier weights than I ought to have. I was lucky I have been very well trained in lifting techniques, and in my forties still have a very strong back. Some people are not so lucky!

Think about what happens when your window comes of the production line and how many people lift that window before it arrives fitted and for use.

I watched in horror just a few weeks ago after all the controls we have in place a chap lifting a double glazed unit up 7 floors by hand. he was a young lad the same age as my son, just doing his job, I asked him why he was hand balling the glazed unit when there was hoist near by? he replied the Hoist was being maintained and was out of use for at least an hour. The weight was on the window it was 32Kg I asked him politely to put the unit down while we discussed why he hadn't waited fro the hoist and what prompted him to carry he said my foreman told me with two other guys to carry them up from the unloading area, I walked the route with him to the unloading area which was further away than you would expect on the way we picked up his other two operatives who again rested their loads and went back to the wagon, there where 60 plus windows 3 men they where actually going to the 10th 11th and 12th floors, I found the supervisor at the loading area having a smoke.

I asked him to come with me we retraced our steps with his team, asked him to carry the three windows in succession he decided they would go to the 10th floor being a bright lad when he had lifted the last one the 3rd he needed a break he had had enough and in a red face apologised to his lads, on site there was forklift telehandler to take equipment from the wagon to the hoist, motorised trolleys for the remainder of the journey.

I digress the moral don't have others lift what you are not prepared to yourself, supply information and we will use you in the future fail to supply info and my form won't use you if my buyers or I find you don't supply information.

Wake up and smell the coffee, it doesn't need to be the law for you to be a nice chap and how long does it take to put a label on something.

One day you will fall foul and lose business for not doing the right thing. If you are not already

When I visit sites on my inspections after i have had a chat with the management and check the welfare facilities, I head straight for our loading and unloading areas and check materials for weight labels. If I ever find your windows in my loading area unlabelled, my company won't be using you there you go you are back at the top of the forum again

Remember the old saying H&S is everyone's business, call me old fashioned.

Dave
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#10 Posted : 16 June 2007 11:05:00(UTC)
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Posted By Davelfc
sorry did not answer all your question!

mark Individually please.

Sorry if i appeared over passionate and emotional.

Dave
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#11 Posted : 19 June 2007 06:54:00(UTC)
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Posted By Martin Taylor
Dave - thanks for your passion and emotion.

Your account clearly indicates the advantages in the supply chain for marking products and you are clearly one company prepared to put pressure onto suppliers for improved information.

I think that you also recognise how difficult it can be to get organisations to implement initiatives for this that do not directly benefit themselves - hence my question about statute.

I can take a moral approach using the safety of our customers workers to try and get the message across and to get system changed. It will take months and significant amount of energy (which being parochial I would prefer to spend on the safety and health of our direct employees)OR I can point out a mandatory statute that must be complied with (If such a thing exists). That is why I am striving to find a 'big stick' in the absence of a decent sized carrot.

On a question of detail Dave how typically are window weight marked?:-

1) specific weight or in weight batches (what increment)
2) with a seperate weight label or within the usual product label?

t6hanks again for your passion

Martin
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#12 Posted : 19 June 2007 11:51:00(UTC)
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Posted By AlB
Get some easy-peel labels that can be stuck on each product that shows the weight of the product and itse centre of gravity (if there is an imbalance from centre).

It will be cheap, easy and answers your question.

As Dave rightly pointed out (excellent reply by the way Dave!) it should not be left to a legal requirement to make an improvement to your product or service! Get in there, take advantage and show that as a company you are progressive and working with industry to solve problems. It could be a cheap and easy additional sales ploy as well!!
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