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Posted By Martin Devlin
We have a paint booth used to spray various paints onto metal sectional buildings (Off site construction). At times the booth needs to be cleaned out. This means scraping a layer of hard paint and paint dust from the floor. Before my time in the company, this paint was simply dumped into the general skip for landfill disposal.
I pointed out that this was hazardous waste and our hazardous waste disposal company advised that we put the paint waste into empty 2 tonne chemical bags that they supplied and they would collect it.
However, the bags went on fire during the night a couple of days later thanks to combustion.
I was then told that 'oh yes the skips used to go on fire in the middle of the night.'
The only solution that I can think of is to put the said waste into a metal container (skip size) with a metal lid.
Would this be sufficient to stop combustion? Has anyone else experienced this and come up with a solution? Many thanks
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Posted By Dan Malone
Martin,
I would be looking at a metal drum.
This way when filled at the end of the evening it can be sealed. Once sealed it should not combust. Insure to store outside in a well ventilated area out of direct sun light. You will also have to insure that it is correctly labeled. UN number 1263 or 3066 applies to paint. Talk to your waste management company about which applies most and any other information that you need to affix to the drum.
Regards
Dan Malone
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Posted By Paul Leadbetter
Martin
Was the combustion spontaneous or could it have been deliberate? While some paints can generate heat during curing (and in a confined space, the heat may build up enough to cause combustion), a dried paint film should surely have got passed that stage and be relatively innocuous.
Paul
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Posted By Jonathan Breeze
Martin,
What is the nature of the paint - is it powder based or solvent based?
(I'm guessing powder based, because you refer to 'paint dust', but more information might result in a more focused response.)
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Posted By Robert.
Definately wouldn't advise a sealed metal drum as a chem reaction may already have started.
That could end up as a dangerous pressurised vessel without anyone realising.
you may need to know what is causing the combustion. It could be that other non-compatible substances are being disposed of without you knowing.
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Posted By Martin Devlin
Thanks people for the responses to date. To clarify the situation a little more, layers of overspray paint builds up on the floor of the paint booth and a certain amount on the walls as well. The booth is not cleaned every evening, but is shut down after a few weeks to carry out this cleaning. The paint is really caked on by this time and has to be scraped off, brushed up and collected in a small tipping skip. There is a lot of it. I discovered that before my time in the company, this waste was then tipped into the general skips for land fill disposal. In the general skips it was soaked with water to prevent it from generating heat and setting the skip on fire.
There are various paints and primers used in our painting ranging from irritants, flammable, extremely flammable and toxic. All are solvent based.
When we tried bagging the waste it must have generated heat over a few days, smouldered and then created a lot of smoke. It didn't actually go on fire (no flames)as there were no other materials stored with it.
The option of sealed metal drums seems to be the only solution, unless someone out there has a better answer or is there something that can be added to the waste paint to neutralise and prevent the heating process? As paints are made from different ingredients - is it possible that just one ingredient is generating the heat within the waste? Very interested in all your comments - many thanks
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Posted By steve e ashton
If any of the paints are 'two pack' - isocyanate / epoxy / acrylate or simliar - then the 'curing process' will generate heat - I would be surprised, however, if this is still going on after the two pack components have been mixed, sprayed, settled on the floor, left for several days then scraped up and binned / bagged.
If for some reason there is some 'unmixed' two-part component on the floor which is being 'mixed' as a result of the scraping together - then this could / might possibly provide a mechanism for the self- heating you seem to be describing. The heating normally occurs in very thin layers when sprayed, so the temperature doesn't go up much (convection and conduction), but mixed in bulk, the material can be self - insulating and may get very hot.
Don't try to mix a full pack of araldite and enclosing the mixed paste in a small jar or tin.... (Then DON'T put your material into a sealed drum!)
Incidentally, if you are spraying two part paints, you should be aware there may be very significant health hazards that could give you worse problems than the occasional skip fire!
If you are NOT spraying two pack, then I would be looking for a source of pyrophoric materials - any precious metals (are you spraying gold or platinum compounds? (I worked at one plant that had an extremely large vent system fire due to finely divided osmium or rhodium settling in the ducts) or finely divided aluminium (powder coating...think thermite) - are you shot blasting before painting? or could it be spontaneous heating (oil-based paint mixed with sawdust?).
Trying to guess the precise source of your problem without seeing the plant and knowing the (precise composition of) materials involved is very difficult - the only proper answer to your query at this stage is "It depends...."
Steve
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Posted By Robert K Lewis
As Steve says there should really be no problem if the paint is dried fully or cured fully. I rather suspect that some person is using a solvent softening agent before removing the build up. Turpentine is particularly widely used and is notorious for self ignition, I know several painters who placed rags in their apron pocket and received some intimate burns for their ill-judged idea.
Fully cured paints and resins are not hazardous - if the waste is pyrophoric I suspect it is not fully cured. Uncured paints are hazardous waste however and the costs for disposal can be high. Can I suggest that you mix the material with sand and allow it to stand for a week before disposal. The reduced disposal costs should more than cover the cost of the sand.
You do not say if you are using electrostatic methods - if you are not you may find the installation of this to be cost effective in the long run with reduced wastage and better quality finish. If you are using it I think there may be some problems with your system.
Bob
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Posted By John A Wright
Just some advice about cleaning spray booths. Next time you've got them scraped nice and clean, spray a special peelable coating all over the booths AND the overspray area. When cleaning time comes you just peel everything off. Using this process improves H&S and also means less frequent cleaning operations - you can let more build up.
John W
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Posted By ianmilne69
I remember when I used to do the shot blasts and spray booths and every concievable combination of paints was used. The idea about peelable paint as first coat is recommended but note that it may peel early in some sections if paint spray becomes too heavy.
From experience in the waste industry, the authorities try to ensure that all companies reduce the amount of solvent escaping to atmosphere. the waste companies do mix the paints together to cure them on their sites but environmental bodies appear to not do anything on this, hmmmm.
Reference the fires; I take it you know who/what causes the fires. I would suggest that you consider closed door skips (with padlock) to reduce vandals setting fire to your skips which you do store away from from the building off course.
I liked the idea about mixing with sand though - try it (note manual handling issues). Also try a test metal drum with a hole drilled in it (before you put the lid on of course).
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