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#1 Posted : 08 October 2007 14:13:00(UTC)
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Posted By Eleanor Morris Yesterday, I managed to get into a fairly heated debate about PAT testing. It started on the seventh hole of my local golf course and continued into the 19th. The gentleman I was playing against happened to be an electrician who specialises in PAT testing equipment. So when I mentioned that I was a safety professional, he instantly decided that I would be able to refer some of my clients to him. However, I said that I didn't recommend PAT testing all electrical items, regardless of the risks, to my clients. Instead, I told him that I suggested that they should complete regular visual inspections, ensure equipment is maintained (if necessary) and only PAT test things, a) if a problem has been identified, or b) every two to three years - or even five years in a low risk environment. He said I was talking rubbish and all electrical items should be tested annually. He also mentioned that insurance companies are stating that all electrical items MUST be checked annually. Which I must admit concerned me greatly. So, although I have rambled a bit, I'd like to ask fellow professionals their view. Firstly, do you agree with me, or do you think that all portable electrical items should be PAT tested annually? And, what is classified as portable? My electrician friend suggested items such as a fridge freezer which hasn't been moved for years, should be tested. Finally, do you think (as I do) that a PAT test sticker, gives the equipment operator a false sense of security? The operator is likely to think, "It's been PAT tested, it must be safe, I won't bother checking it". Your views would be appreciated. Regards Eleanor
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#2 Posted : 08 October 2007 14:29:00(UTC)
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Posted By Pete48 Eleanor, well the HSE certainly agree with you, it was the subject of a recent myth busting page on their site!
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#3 Posted : 08 October 2007 14:53:00(UTC)
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Posted By stevehaigh PAT test stickers state that the equipment was fine at the time of the test. PUWER STATES THAT ALL WORK EQUIPMENT SHOULD BE MAINTAINED. Seems to me theres no right or wrong answer
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#4 Posted : 08 October 2007 15:22:00(UTC)
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Posted By Eleanor Morris Steve, On my original posting I did say "if necessary" for a reason. How do you do regular maintenance on a power cable? Or similar items. These are the sorts of items that my electrician friend said needed PAT testing annually. However, this raises another point. How many of us can say that they have formal systems in place to take items out of service so that planned and preventative maintenance can be completed? Or, more to the point, is this a good way to work? What's wrong with the "when it's broke, we'll fix it" approach. I think working to set deadlines, e.g. annually, is a dangerous approach. What happens if a fault occurs the day after the check? Is the item used for a year in this condition? I know from experience that it wouldn't be the first time this has happened. Is having a system by which staff do regular visual checks e.g. before each use, and then send items to be repaired if they think something might be wrong, a better approach? Again I am posting this to see the views of others, I am not stating that this is a definitive way of working. I'd like to point out that I don't mean the kettle, I am thinking along the lines of hand tools such as drills, planers etc. Regards Eleanor
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#5 Posted : 08 October 2007 16:07:00(UTC)
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Posted By Tabs Eleanor, you are right, he is a money making scaremonger. Look at HSE pages and HSE INDG 236 and Code of Practice for In-Service Inspection and Testing of Electrical Equipment as published by The Institution of Electrical Engineers.
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#6 Posted : 08 October 2007 16:09:00(UTC)
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Posted By MT There are two HSE publications which give very sensible, practical advice on the frequency of visual and formal testing, which I use and advise others to use. http://www.hse.gov.uk/pubns/indg236.pdf http://www.hse.gov.uk/pubns/indg237.pdf Both have got useful tables in them showing the types of appliances covered.
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#7 Posted : 08 October 2007 18:35:00(UTC)
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Posted By Tony Priest The Electricity at Work Regulations 1989 generally states that electrical equipment must not give rise to danger. If a person is electrocuted at work then would it be a breach of these regulations? As far as I am aware, there is no legal requirement to carry out PAT testing, having electrical systems tested (either fixed wiring or PAT) by competent persons show that a system is in place to so far as is reasonably practicable to prevent such danger from electrocution/fire. I agree with you that most electrical testing companies carry out PAT on all electrical equipment annually. In my opinion it is up to the employer to ascertain when electrical equipment requires to be PAT, HSE recommend office equipment to be tested every 2 years, I recommend that steam cleaners and pressure washers used in wet bays are PAT every 6 months due to the nature of the environment and the abuse this type of equipment is subject to. Regular visual inspections play an important part in electrical safety. I carried out analyses of our PAT testing and out of 5121 items tested 138 were failures, interestingly to find that most failures were down to, damaged leads and split cables all of which should have been identified by the users. There were however faults that user’s may not have picked up on, like incorrect fuse ratings, and earth leakage faults. Therefore I believe that PAT does play an integral part in electrical safety ensuring that competent people using technical equipment is checking the safety of electrical equipment to ensure it does not give rise to danger. My interpretation of portable is not how easy it can be moved, like the fridge freezer you mentioned, if it has a plug on it, it can be moved, therefore it is portable. Fixed wiring is when it is plumed into the mains electrical system. NOTE: My experience and response to this thread is based electrical equipment used in large vehicle workshops and accident repair centres. Tony
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#8 Posted : 08 October 2007 20:24:00(UTC)
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Posted By Alan Nicholls A point to remember don't assume the bit of kit you just purchased is safe!! BECAUSE IT'S NEW.....Last year we as a company purchased several identical items of electrical equipment, 3 to be precise. All were found to be unsafe. An auxiliary socket on the equipment could not be isolated, the neutral rail was switched not the line. Potential 240 volts up your shirt in a wet environment. NOT GOOD. A manufacturing fault that could have been fatal. A recall was issued for the said item! Regards Alan N
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#9 Posted : 09 October 2007 08:34:00(UTC)
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Posted By Andy Brazier Can someone tell me, if an item is 'double insulated' does a PAT test have any value? Thanks
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#10 Posted : 09 October 2007 10:02:00(UTC)
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Posted By George Wedgwood Also have a look at the IET website (formerly the IEE) and its H&S Briefing on Portable Appliance Testing (“PAT” Testing) at http://www.theiet.org/factfiles/health/index.cfm HEALTH AND SAFETY BRIEFING (IET) No 34c September 2005 There are a lot of other Briefings and they are free and downloadable, and available to anyone. They represent the view of the IET Policy Advisory Group, which is comprised mainly of Electrical/H&S Professionals. Regards, George
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#11 Posted : 09 October 2007 12:57:00(UTC)
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Posted By Ron Hunter Andy Brazier: The answer is no. In fact, repeatedly zapping 3500 volts across the appliance will surely tend to degrade the safety of that double insulation. HSE and IEE both publish recommnedations for PAT Testing (not identical!).Whilst some appliances need NEVER be tested, a well managed process of Formal Visual Examination is very important.
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#12 Posted : 09 October 2007 13:26:00(UTC)
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Posted By peter gotch The myth caused a bit of uproar in the House of Lords many, many years ago. A conservative peer was complaining about excessive regulation until HSE pointed out that the regs do not set out specifics as regards any PAT testing. P
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#13 Posted : 09 October 2007 14:20:00(UTC)
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Posted By DaveTripp As a PAT tester and a safety bod I have looked into the debate surrounding testing, under legislation there is no requirement to use a meter for testing, it is just best practice, visual inspection should be carried out under puwer anyway as pointed out earlier in this thread, difference between 'portable' and 'fixed' - plug on it, portable with the proviso you must be able to carry it, so fridges washing machines are 'not portable' by definition, but again best practice will decide if you test it or not, double insulated need to be tested as the insulation can break down and leak power i.e. drill being used outside in the rain. Hope this helps!
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#14 Posted : 09 October 2007 18:04:00(UTC)
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Posted By Paul Craythorne Eleanor, PAT testing is not a legal requirement and I agree with your viewpoint about visual inspections and testing every few years. Insurance companies are not insisting on PAT testing. I work on behalf of one of the largest insurers in the world and in my risk improvements to clients I suggest PAT testing as a method but I do not state that it must be done annually or that it is the only acceptable form of test. Regards, Paul Craythorne
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#15 Posted : 13 October 2007 00:22:00(UTC)
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Posted By MungoDundas PAT Testing Guidance is laid down by the IET, therefore show me Sheriff who can be bothered to disagree with their guidance. Without being cavalier, but being honest, as an electrician – within half an hour of walking in the door you sense where you are SHE-wise, they either want everything kosher or the want you to go away. I have no figures to hand, but I'd imagine the number of people injured by workplace electricity is pretty low, say, compared with the number killed on the commute to/from work. Many times this risk assessment may take the form of a trawl back over the last 25 years to establish the jeopardy caused by an Printer, etc. in the building. Therefore 230Volts electrical danger seems unnecessarily high on the agenda, but perhaps other areas need looking at? My feeling is - in general - Great Britain has good employers who take their responsibilities seriously and act on the requirements of the most recent legislation requiring them to ensure that their electrical systems are safe.
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#16 Posted : 14 October 2007 14:52:00(UTC)
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Posted By Tony Priest George, The IET website has some good documentation and guidance of which will be a great help for me - thanks for the link. The briefing document 34c referred to by George has the following statement in it. "In the event of a prosecution arising from an injury relating to a portable appliance, it would assist the employer’s case if they can produce up to date, accurate records to indicate that they had taken reasonable actions to comply with the Electricity at Work Regulations". In my opinion these records may include a PAT test register backed up with appropriate reasoning for the testing.
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#17 Posted : 15 October 2007 12:02:00(UTC)
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Posted By alan brotherton I think the topic has been well covered and a good selection of opinions/ guidance given hovever I would comment on the specifics of what is "portable". Size, weight, ease of portability etc. need not be always considered as a deffinition of "portable" in my experience. It may well be best to say if it has a power lead and plug rather than permanently wired into a conduit suppy spur, then it should be considered as "portable".
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#18 Posted : 15 October 2007 13:52:00(UTC)
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Posted By Mart Our Clients insist we PAT test our site equipment every three months. As you can imagine it creates crazy amounts of paper work Mart
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#19 Posted : 19 February 2008 10:12:00(UTC)
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Posted By Alan Hoskins Please note that there is an updated version of the IET Code on PAT testing. Apparently (among other things) it better defines portable and transportable electrical equipment and requires testing of electrical equipment connected to a fused/unfused connection unit or isolator by means of a flexible cord... Waiting for my copy to arrive. Alan
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#20 Posted : 19 February 2008 11:14:00(UTC)
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Posted By mike morland I arrange our PAT testing on an annual basis but not every thing is tested annually. All power handtools are checked as a matter of course as these are the items that are most likely to have damaged wiring due to heavy uasage. New computors are checked as many arrive with the wrong fuse. All others are done about every 3 years. Extension cables are checked as these may be moved several times thoughout the year. The labels applied at the point of testing only serve as a visual aid that the testing has been done and the year in which it was last done. Bit like an MOT in so much that it only confirms that the item was ok when tested. Regards If any items fail then it only supports the need to have regular testing. Our insurance company do not insist on the test but are equally satisfied that we arrange it.
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