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Posted By ScotsAM
Hi.
I'm looking for some verification.
We have currently had 2 machines installed in an area which previously had at a maximum 75dB(A). We now approach 100dB(A)at the loudest area. We have implemented a hearing protection zone and are currently looking to engineer out, or at least isolate the noise sources.
My question is if the machine's in question aren't running. Would it be fine for employees to then have the choice of hearing protection?
My instinct says yes as there IS no risk involved then.
What's your thought?
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Posted By Guderian
Is that 75db with both machines running?
Or 100db when both are running?
To increase from 75db to 100db is a large increase in noise levels.
Remember for every 3db increase is just about equivalent to doubling the noise level. Or halving, if reducing by 3db.
I wouldn't be worried too much about 75db, but I would be by the machine that has increased your sound levels by 25db. I would concentrate your efforts on finding engineering/technical solutions to the machine that has given you the large noise increase.
Just using hearing protection is one of the final options.
Can you clarify some more/provide more info.
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Posted By ScotsAM
Hi. Sorry, 4 machines create 75dB. 2 new machines bring the 'ambient' working noise to over 85dB. Loudest part of one of the machines is 100dB.
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Posted By Sen Sar
Hi ScotsAM
You have mail
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Posted By Guderian
I think you have answered your question yourself in your 1st post.
75db isn't much of a problem - just check from time to time, noise levels aren't increasing.
When above the NAW 2005 action limits you should invoke the normal hierarchy of controls i.e. engineering solution first, before relying on hearing protection.
Hearing protection is ok in the short term, until a better solution is found.
You recognise when above the NAW limits you have to do something, which you have started to identify.
Have confidence in your own ability & judgement!!
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Posted By Melanie Fellows
But the question was " if the machines in question are not running is it OK for the operators to choose if they wish to wear hearing protection or not?"
I would say that the answer to that depends.....
If the machines can be started up at any time, will the operatives know to put their hearing protection on before the machines start up?
Will they be carrying the hearing protection with them to put on immediately there becomes a need to? (or will they put it on or not bother?)
It depends on the level of supervision and the environment in question.
Mel
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Posted By Saz G
From personal experience (and this is only my opinion) if you allow personnel to make a decision (ie: I'll wear them when the machines are running), then the 'mandatory' becomes 'selectively'.
We have 3 production areas with different machines in that, together, generate high noise levels. We have an action group that constantly looks at engineering reduction methods and enclosing/segregation options etc, but by the very nature of our business (recycling and producing plastic)and the machinery used (shredders and blenders) it will always be noisy. The noise levels are acceptable within each area if only one machine is running, but if more than one or all four are, then hearing protection is required.
We took the stance that they are mandatory hearing protection areas at all times, because as a previous poster mentioned, operatives do not know when machines will start up and sometimes then, do not have ear defenders with them.
We use a common sense approach in enforcement however, so if we are in an area and all machines are off and someone removes their defenders to talk etc, they are not reprimanded. It works well and removes the choice.
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Posted By ScotsAM
That's the concern I had about mandatory becoming selective. On the other hand, the decibel level is time weighted isn't it so the hearing protection doens't need to be worn immediately upon start up, however it will need to be worn pretty sharpish at 100dB. Or is that above maximum peak pressure?
Anyway I'm starting to waffle.
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Posted By Saz G
:-)
Go for the easy to police and understand option I say. If the rules are unclear and personnel can interpret them in other ways, they have an argument for not following them. Most hearing protection now is comfy, lightweight and second nature in noisy environments.
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Posted By Sen Sar
80-85db HP advisable to be worn & should be provide if the employee asks for it.
85dB HP must be provided & worn.
87db must be provided & worn...access to area should be restricted and anyone entering even for short periods must wear HP.
HPZ Hearing Protection Zone signs should be used on ALL entrances & exits.
If the machine is to be used intermittantly during the day, then you could make zones around the machine.(As the info I sent you).
This will take the guess work out of who & when HP should be worn and would also stop any "over" protection by making HP mandatory in areas where the noise levels are as low as 75db.
Sar
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Posted By Saz G
I think we're all familiar with the CN @ W Regs Sen Sar and your suggestions are fine on paper, but in areas where the noise levels differ on an hourly, minute-by-minue basis dependant upon the machinery running and you can only go by 8-hr TWA measurements, then how can you say that at any point of a shift, that the noise level at a certain point that an operator is stood/working will be below 75dB or 85dB??
Unfortunately, the real working environment is never that straight forward, as I am sure you know.
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Posted By Sen Sar
Saz
If you like me to e-mail you off the forum I can show that its just not a paper exercise
Cheers
Sar
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Posted By Saz G
In support of the above, when I joined the company I currently work for, I was surprised to learn that they had been (unecessarily in some cases) wearing hearing protection since 1979 as standard in production areas. It is now (obviously) accepted practice.
They took the 'better safe than sorry' and why bother with all the documented assessments and measurements (again rightly or wrongly) route.
When they first started looking in earnest at health surveillance and audiometric testing and began baseline assessments some 4 years ago, they found that only 2 persons out of their 85 strong (operational) workforce (85% of whom had been there for more than 10 years) had any type of hearing impairment and one of those had had it since birth! The noise levels in production areas have ranged from 65dB to 110dB over the years, so I guess 'over protection' is not to be 'overrated'.
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Posted By Saz G
Sen Sar, I am sure it isn't and wasn't suggesting it was (just terminology) but not all work places are the same, and therefore, not all control measures work. :-)
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Posted By Sen Sar
Saz
Maybe a blanket approach is easier so that all the boxes can be ticked.
HP in any environment idaelly should only be 75dB- 80dB at the ear.Anything below 70db would definately be "over protection" and is isolating for the wearer and can hammper their ability to hear alarms & warnings.
Many people do not understand exactly how the SNR ratings on HP work.
All i was trying to point out to ScotsAM is that there are other ways to create zones within a workplace, I would not suggest that the employee should be left the choice as we all know what would happen.
Sar
:-)
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Posted By Alan Hoskins
Sar,
Don't forget that the 87 dB(A) level is measured at the ear when wearing hearing protection and not ambient noise level.
ScotsAM,
Why not install some noise activated signs to enable the wearing of the protection to be more easily managed and enforced?
Alan
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Posted By ScotsAM
One of the main drawbacks I'm finding to engineering controls is how the economic downturn is affecting the company and thus unwilling to spend money.
Unfortunately H&S isn't on the same par as production targets in some areas.
It's very obvious when hearing protection should be in use as the noisiest machine in the area produces a siren like whine when it's blades reach operating speeds.
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Posted By ScotsAM
How does the over 85dB rule work for employees who either have impaired hearing or pofound deafness out of curiousity?
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