Rank: Guest
|
Posted By GaryC40
Hi,
I am current assessing woodworking machinery, including a fixed circular table saw. The saw has been used unguarded in the past to cut out checks etc. This practice has since been prohibited. Now a senior member of staff wants to reinstate this practise and is proposing to modify the guard on the machine to suit. I would prefer to purchase a Spindle Moulder. Is there any guidance on the legality of modifying guards - would this revoke warranty etc. I am told that it can be done, however must be passed by a competent engineer. Any thoughts?
Gary
|
|
|
|
Rank: Guest
|
Posted By steven bentham
Gary
I would suggest you contact the suppliers to see if they sell modified guards for rebating etc. If not then the guards stay on and you find another bit of kit to the job.
Steve
|
|
|
|
Rank: Guest
|
Posted By Roly Buss
Gary
Hopefully you have looked at the HSE guidance on table saws which says should NOT be used for rebating - however if it is then they suggest a guard.
http://www.hse.gov.uk/pubns/wis16.pdf
Roly
|
|
|
|
Rank: Guest
|
Posted By GaryC40
The manufacturer does not supply a rebate guard and i am dead against the idea of 'modification'. I have formally quoted the guidance from the PUWER ACoP to top management (and recorded) for future reference if required. Some people still think that Heath Robinson means 'suitable and sufficient'
The battle goes on!
GC
|
|
|
|
Rank: Guest
|
Posted By Glyn Atkinson
Without going into legalities, and to keep yourself out of any firing lines, do your present insurers know about this change of tack from a senior manager?
They may well have a strong opinion on what is being proposed if their liability is being changed without consultation!!
Insurers have been known to threaten to withdraw insurance cover at a moment's notice from managers having their own ideas on guarding.
Beware - and cover one's rear at all times with WRITTEN orders from managers, not a verbal demand !!
We've all been there !
|
|
|
|
Rank: Guest
|
Posted By GaryC40
Absolutely Glyn!
I always ensure that recommendations i make with regard to HS are formally recorded and copied to other duty holders! As far as the insurance company angle is concerned, i personally did not consider, however this may give me some more ammunition to push for the Spindle Moulder.
My original question asked about using a new guard configuration manufactured by a certified engineer (not the original manuafacturer). Does my colleague have a case for this, if it were proven to actually work? I am unable to find a definitive answer.
My main problem is that i am not an expert Joiner, so feel unqualified to comment. The Joiners would prefer a new machine but say that the new design of guard may work. They are however not fully aware of the repercussions should it fail!
Any legal experience out there?
GC
|
|
|
|
Rank: Guest
|
Posted By peter gotch 1
Gary, I'm a little puzzled as to why you can't use a standard guard for this operation, noting that push stick and riving knife would both be critical.
Could you tell us a bit more detail as to exactly what you are trying to achieve.
Which failing I would have thought that what you are doing could be done with a tunnel guard (assuming repeat use of same thickness of timber)
Regards, Peter
|
|
|
|
Rank: Guest
|
Posted By GaryC40
Peter,
Sorry for the ambiguity! As i said i am not an expert in circ saw usage therefore must use the feedback from the Joiners as the basis for the RA?
The situation is: -
The Joinery dept has been told that they can no longer use the fixed table saw for rebating and checking timber as they were removing guard to do so. Definate breach.
The machine in use is no longer manufactured and a suitable guard that will enable safer rebating cannot be sourced.
A senior manager wants to have a guard manufactured by a local engineering company.
Joiners would prefer that a Spindle Moulder was purchased. (upto £3,000)However would use the saw if a suitable guard was found.
I am trying to ascertain if a 'homemade' guard is legal? re CE conformity, insurance etc
The guidance states that rebating should not be carried out unless guarded. The problem is there is no guard available from the original manufacturer.
Basically i am attempting to clarify whether one can use a guard design with no manufacturers warranty or CE marking, but may well do the job satisfactory.
I have little experience with woodworking machinery I'm afraid, so sorry if this is still unclear.
We can't be experts is all processes...surely!
GC
|
|
|
|
Rank: Guest
|
Posted By Guderian2
Can't answer the question about CE marking, as it depends on the age of the machine, it may also be excluded for other reasons.
See link and subsequent guidance
http://www.berr.gov.uk/w...rect/ipsg/page13049.html
WHile I'm not an expert specifically in wood working machines, the following principles can be followed, which should see the correct application of PUWER and relevant standards.
Putting the CE issue to one side, you do have to show (by risk assessment) that the machine follows the 4-step machinery/dangerous parts guarding principles contained within Reg 11 of PUWER.
As others have pointed out, if relevant HSE machinery guarding information is available for the type of machine in question - then it would be very wise to follow it.
You could also either follow the generic machinery BSEN guarding standards (BSEN292 etc, yes I know these have been repleaced by new standards - just can't recall their numbers right now.).
Ideally try and find out if there are any machine specific type standards for this type of machine - type B1, B2 and C standards.
PD5304 (the old BS5304) machinery guarding standard, is now a British Standard 'Published Document' i.e. no longer has the status of a standard, it still contains plenty of useful advice and examples of guarding.
|
|
|
|
Rank: Guest
|
Posted By steven bentham
Gary
I've been through this many years ago; if/when you go through the amended guards and look at the practical problems for constantly changing them job by job; you will see just how poor the idea is and why operators take guards off.
You may find your original idea about buying the correct kit for the job is the best solution.
Rest assured if someone gets their fingers cut off by mis-use of a circular saw it is easy enforcement by HSE if you get caught.
regards
|
|
|
|
Rank: Guest
|
Posted By GaryC40
Thanks for all the responses - It has been formally agreed that the manufacture of a bespoke guard is not the way forward.The workshop supervisor has been given full approval to cost up a new machine (Spindle Moulder). Common sense and good practice has prevailed. Now i am now investigating if there is a RCD adapter available that will plug straight into a plug point used to power a bench grinder(light duty and infrequently used) that will prevent the machine from re-starting after a power cut etc.
I'll say one thing, the experience gained from this exercise is invaluable and attitudes to HS are starting to change! It amazing what a few new toys and a practical approach will achieve!
I can honestly confirm that our workshop will now be a safer place due to this assessment, which is why i got into HS in the first place!
GC
|
|
|
|
Rank: Guest
|
|
|
|
|
You cannot post new topics in this forum.
You cannot reply to topics in this forum.
You cannot delete your posts in this forum.
You cannot edit your posts in this forum.
You cannot create polls in this forum.
You cannot vote in polls in this forum.