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#1 Posted : 15 June 2009 14:06:00(UTC)
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Posted By GavinR Hi Guys, I have a query regarding legionella growth in a closed system. We have part washers that run mains water (cold) to the 3 x machines. These m/c store the water and heat it to set temperatures for cleaning of parts. The 3 x different temperatures are 54 Deg C, 42 Deg C and 23 Deg C. They run consistently throughout the day (16 hours) and stop on nights. The mains supply is subject to Legionella testing and control measures and the tank. These washers are cleaned out every 4-5 weeks but i have concerns that they may be a potential source of exposure. When opened the washer vents a steam could into the surrounding area for approx 30 seconds to a minute. My question is within a closed system like this is 4-5 weeks a suitable incubation period for legionella to grow? I believe from the guidance (L8) that criteria for favouring growth is present but will the period of time the water is within the units sufficent? Cheers Guys.
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#2 Posted : 15 June 2009 15:27:00(UTC)
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Posted By Chas Whilst I cannot answer your query directly, you may be interested in the following HSE web page; http://www.hse.gov.uk/su...gineering/legionella.htm If you have tunnel washers it is evident from the above that you have a potetnial risk for legionella proliferation.
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#3 Posted : 15 June 2009 15:35:00(UTC)
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Posted By Stephen Mitchell Hi Gavin Whilst I would not profess to be an expert on legionella, I have been on the IOSH Legionella Management course (which I readily recommend) and have some knowledge of controlling the risks. With regards to your question “within a closed system like this is 4-5 weeks a suitable incubation period for legionella to grow?” I assume that the water within the parts washing system is held for the 4-5 week period before the tanks are emptied and cleaned? If this is indeed the case then I would have to say that IMO based on my understanding that under the right conditions legionella can double at a frequency of 12 hours, then yes your 4-5 weeks is ample time for proliferation of legionella bacteria. Also based on the information you have provided I would say that (a) As the system is fed via mains water then legionella bacterium could enter the system. (b) As you have stated that your system has water at 54, 42 and 23 Dec C and the tanks also cool overnight, then with the exception of the 54 Deg C tank then temperature control is not occurring (50 Deg C for two hours will kill 90% of bacteria). You have not stated if parts pass through each tank in turn or not, if they do then cross seeding between tanks could occur. (c) Finally as you are undoubtedly aware legionella bacterium needs something to feed on; so you would need to check for nutrients in the water system; these nutrients may be in the form of sludge, sediment, scale, rust deposits etc or biofilm (slime) growth within tanks, pipe work etc. As for the level of risk then without seeing your system its not possible to say. Hope that helps Cheers Steve
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#4 Posted : 15 June 2009 16:00:00(UTC)
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Posted By Ian Blenkharn At least in part, you answer your own question. If your legionella testing is repeatedly clear *and* if you have *effective* control measures that include biocide additions, then the release of a steam cloud is likely to be OK, at least with regard to risk of infection. You need to make sure from a competent and accredited lab that the control measures are properly in place and tested regularly and if that is confirmed you have little to worry about. However, if the control measures are not properly in place, or if you are using a non-accredited lab, then you may have some difficult questions to answer if the worst was to happen.
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#5 Posted : 16 June 2009 08:06:00(UTC)
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Posted By Brian Hagyard GavinR As others have said it does sound as if Legionella could grow in your system. But does it pose a risk? You state that "steam" is expelled. If I remember my basic chemistry correctly, steam is above 100C so there should be no risk from this. Is there any other source of aerosol dispersion form these units? Brian
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#6 Posted : 16 June 2009 08:27:00(UTC)
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Posted By Ian Blenkharn Take care with basic chemisty. If low temperature steam accumulates under pressure forces out with it pooled water that have not themselves been heated to 100C then the risk would remain. Several infections have occurred in circumstances where an operator thought it would be safe due to some 'scientific reasoning' that doesn't quite hit the mark or stretches the bounds of sound reasoning beyond that which is justified. We all do it!
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#7 Posted : 16 June 2009 08:35:00(UTC)
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Posted By GavinR Hi, thanks for the responses so far. The machine in question runs at 53 Degree C but when the lid is opened the unit releases a mist. It looks to be a closed system without any release sources during operation. There is also a filter mist unit installed on all 3 washers to remove any oil mist emitted.
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#8 Posted : 16 June 2009 09:32:00(UTC)
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Posted By Brian Hagyard Ian. Thank you for your response. We all learn something mew every day. For me that's the real beauty of this forum that we can all help each other. Brian
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#9 Posted : 16 June 2009 09:33:00(UTC)
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Posted By Brian Hagyard spell check is wonderful! Mew is obviously NEW.
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#10 Posted : 16 June 2009 12:58:00(UTC)
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Posted By GavinR Sorry guys, If we treat the cold water supply and all it associated pipework annually (a contractor conducts this work) using Hydrogen Peroxide disinfective this will not prevent the potential growth of legionella is the washers mentioned previously or any other equipment using water (hot water calofier)? They all need to be independently inspected as per L8 Appendix 1, Checklist 1,2 and 3.
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