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Risk Assessment Method - step by step or overview?
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Posted By Martin Savage
I know this subject is a favourite old chestnut, but I'm at a crossroads with which method to roll out for our risk assessments.
I've not long been at this company and am about to enbark on the big RA programme, and train some shop floor champions to carry out the RA's with their colleagues.
In the past I have used the step by step method, which entails writing down each step of the process and any significant hazards associated with each step. Although it takes longer to do, and write up, I feel it's more thorough because it ensures all aspects of a task are assessed in detail, and gives the benfit of being a safe working procedure too.
The alternative I'm considering is to observe the task, list the significant hazards and controls, and write any recommendations or golden rules at the end. Although on first glance this seems an immediate no-brainer - it would appear to match the HSE recommendations exactly - I worry that some hazards could be easily missed by a shop floor assessor experienced in the task but inexperienced in hazard spotting. Especially if they're put under pressure to get on with it by their supervisor.
I would appreciate your thoughts on which method to employ. For your information it's a manufacturing company that's been going for donkeys years, with virtually no existing RA's. I estimate we need to carry out approx. 250, with around 10 assessors spread across the departments.
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Posted By Bob Youel
I advise step by step using both on site and desk top exercises
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Posted By Andy Brazier
If you have 250 to do I would suggest there will be a mix of step-by-step and overview assessments.
First task for you is to list the 250 activities. Then apply some form of ranking criteria so you can determine which require the highest degree of assessment. I'd suggest you aim for about 10% being ranked as most critical, and these can be subject to a full step-by step analysis. At the other end of the scale about 60% should be low criticality and OK a very brief overview assessment. The remaining medium criticality can have the overview assessment, and based on the findings you you can decide if a more detailed assessment is required.
I know some people may not be comfortable with this approach. But it means you concentrate your effort where you will get the greatest benefits. Remember risk assessment is a process and not a bit of paper. The initial listing and risk ranking is significant part of that process.
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Posted By Martin Savage
Thanks for the replies.
Andy, that's a useful take to use both methods, one that I hadn't considered, and your rationale makes sense.
I have been compiling the list for the last month or two and currently have about 200 tasks and peices of equipment, I estimate there will be another 50 or so to add as we come across them and ideas crop up of things that have been missed.
Whilst I understand your approach, I really wanted to go for a standard approach which everyone can get used to and understand easily; also one that I can keep measures on without creating significant additional workload. We're starting from a very low level.
In the past I have used the step by step approach across the board, and recorded all the assessments in Excel so that measures are automatically generated and I have a detailed, and full overview of the whole picture in terms of progress, high risks identified, additional controls actioned etc. I'm concerned that a split approach complicates the management process, even though it may simplify some of the assessments. I'll have to give it some more thought to see how I could make it work.
What I do know is that the step by step method used in my previous experience worked very well indeed in terms of identifying risks and raising awareness. I'm therefore nervous about compromising that degreee of quality for a simpler and quicker method, whilst wanting to make fast progress on what is a big challenge.
Does anyone else have any ideas or input on this?
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Posted By A Campbell
Hi Martin,
The problem with a step by step method for 200+ activities is your expectations and management that these individual assessments will be read and understood by the individuals?
You do not mention what area of industry they are relating to but on the whole I have a mixture of retail, manufacturing, warehousing and office environments.
The office & retail stores are currently overview styles, manufacturing and warehouse are individual assessments due to higher risk activities & environment).
I decided upon this to ensure at least we have conducted assessments and no doubt over time can look at step by step when time is available.
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Posted By Ian Clay1
this is something I am at the moment considering. I have to review our companies 300 risk assessments and need them to be read and understood. The form that is the "Corporate" form I, and others are finding confusing and am looking at the HSE simplified risk assessment form. I have sent some of these out to staff and have good feedback.
Where do others views lie with this and has anyone turned to the simplified risk assessment form.
Ian
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Posted By Kenneth Patrick
Martin,
I would strongly suggest that the legal requirement for assessment is the overview. The step by step is in my opinion - Job Hazard Analysis which is the legal requirement in the USA. The former is a requirement but the latter is much more useful, especially as a safety tool for those directly involved.
Ken
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Posted By Crim
Pardon me for entering this debate but I thought the best people to do risk assessments are those who do the work?
If you are new to the company are you familiar enough with the work tasks do the risk assessments.
Better to involve all employees in their own individual tasks.
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Posted By Crim
Ian, I have always used a format similar to that the HSE suggest.
The old five steps is brilliant and so simple for the workforce to understand.
You may even be lucky enough to have sample risk assessments already done for you if you look at the HSE website?
If you follow the HSE lead you can't go far wrong.
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Posted By Martin Savage
I think you may both be right, when you consider what was mentioned above that risk assessment is a process not a piece of paper.
The first stage of the process is to gauge roughly which are the most hazardous activities / pieces of equipment / job functions. I can carry that out, with department supervisors and managers.
The next stage is to do a more detailed RA of the highest priority items - that will be carried out by our employees whom I have trained in the process of risk assessment.
The RA's will be vetted by me afterwards, to ensure no obvious omissions etc.
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Posted By Coshh Assessor
But Crim,
1. Martin did say he was getting other people to do the assessments and his role is to manage the process
2. The examples on the HSE website are examples of what simple assessments might look like, not ones you can just pinch for the same tasks. Isn't there a statement on the website to this effect?
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Posted By Crim
I didn't say anything about pinching them, they are there as examples.
All complex tasks can be broken down into "bite size chunks" and risk assessed one piece at a time, then put back together again for one set of "main findings".
Sorry about the assistance bit but I didn't see it. Not easy to find.
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Posted By jdean
From experience the initial risk assessments are best done starting by completing a job safety analysis with the employee doing the activity. However if you and you assessors are experienced in the work activity that you are carrying out the assessment for then you could skip the JSA.
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Posted By Gus
Martin
I do wonder if you really need to do 250 assessments.. getting them done is one thing managing the actions arising and future reviews is another
My approach in manufacturing
1. A team approach
2. Split the site down into manageable chunks ( match departments/ supervisors) and do a general assessment for each area e.g office warehouse, engineers workshop, production lines etc.... similar to the model assessments on HSE website - this gives you a good overview and safe workplace
2. Identify the tasks in each area and look for commonality e.g working at height, welding, brazing. machining etc.. and create good generic task assessments for these common task - 1 page if possible
3. Assign appropriate generic assessment to common tasks in each department( create a matrix), review for applicability and identify any specific assessments needed
4. Complete the specific assessments (same format as 2)
5. Create a robust action plan by department and manage to closure
It should produce a lot less than 250 assessments
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Posted By Coshh Assessor
I can't agree that you can skip the JSA - if the alternative that's meant is a desktop assessment without watching the task being done. How you think the task is being done can be very different from how it is done in practice!
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Risk Assessment Method - step by step or overview?
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