Rank: Super forum user
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This was seen at a concrete products manufacuters.
It is used for applying post tensioning to the rebar tendons in concrete beams, prior to pouring the concrete. It is air powered.
I need to work out the vibration exposure on it but cannot find anything on Speedyhire or similar that looks remotely like this. My initial thought is that it is a nut runner on steroids !
Pic here - http://www.flickr.com/photos/57414649@N08/5283248596/
Any thoughts?
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PS - you have to cut and paste the whole link. Clickable links never seem to work off this forum.
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U are supposed to measure the V level yourself as using data from others is not the way to go even where it gives a base line
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Rank: Super forum user
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Bob I hear what you are saying but I am not the employer here or the H&S consultant. I work for an insurance company.
The client's qualified H&S manager is saying this tool does not create vibration. I do not think he is right. He couldn't even tell me what the tool was called for starters.
So I need to ID it, look to see if there is a vibration exposure and then go back and tell them to carry out a HAVS assessment.
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Rank: Super forum user
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Y do U need to id the tool etc especially if a competent person has indicated their response
I would leave the onus on the policy holder and if there is a problem in the future it would be up to them to qualify areas
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Rank: Super forum user
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Bob - simple really, I doubt the person's competence for reasons I can't go in to here. Needless to say, they have made incorrect conclusions in a number of critical areas that place doubt in my mind.
When it comes to writing up risk improvements, rather than simply say go away and do the risk assessment, I will try to gather information and guidance for the client - hence the need to ID the tool.
We pick up the long tail liabilities arising out of HAVS / WBV etc so we need to be happy the policyholder is doing things correctly.
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I would go to the manufacturer. If the user refuses to supply even this infrmation then take the equipment off the insurance schedule.
Bob
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I find it interesting that rather than try to answer the initial question (with the exception of the statement about the link, which is a valid point) posters have gone off in a tangent.
The question was reasonable. Some on the responses were not.
Son of Skywalker
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Rank: Super forum user
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Not my field, but various Google searches came up with this company http://www.enerpac.com/en-US/home-1
If the product is not one they sell, they may be able to help you to identify it and give it a name.
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Rank: Super forum user
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I really do appreciate where U are coming from but I would not insure it /the situation until those who want insuring come up with the goods;
As Bob L has already said take the items off the schedule its as simple as that; appart from the fact that U may want the business and know that other insurers are not as good as U and would accept the statements without question arguing the case years later after they have had the money
best of luck
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Rank: Super forum user
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bob Y and Bob L
EL insurers insure the civil legal liabilities arising out of a policyholders business. You insure the whole lot without exclusion or conditions. There is no schedule to speak of - I suspect you are thinking about engineering insurance covers for statutory inspections.
Bob Y - post 10. We specialise in high risk trades for construction, diving, aerial work, waste etc. If we refused to give cover because of something we didn't like or an area where the policyholder was deficient, we would not insure very much at all. Instead my employers use me to educate policyholders and devise risk improvement programmes to help them manage their legal liabilities better. At the end of the day we pick up the civil liabilities - they still pick up the fines for their criminal acts.
Son of skywalker - I know - I thought this would be an easy one.
Jane - thanks for the link. Nothing similar on that site but I'll drop them an email. Makes me suspect the tool use has been improvised.
If you are applying rotary torque to a rebar tendon (to pre-tension it) surely it must follow that vibration will occur when the tool is under load. All other such tools - impact wrenches, nut runners, drills etc that are subject to rotary forces and torque give off vibration.
Unfortunaterly the tool carried no markings and I just got a blank stare when I asked the H&S manager what it was.
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Stevie - usually most posters are quite helpful but occasionally people answer a question they 'think' has been asked.
Hope it doesn't put you off.
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Have you tried the HAVTEC website as there is some very good field based vibration readings on this site, and if my memory serves me right its also endorsed by the HSE.
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Stevie40
I am still at a loss as to why you feel the need to disbelieve a client and calculate vibration yourself. Equally you seem to be saying that you want the business but are trying somehow to calculate something that is not calculable - only measurable.
If you believe your clients' calculation of high risks in some areas but not this particular client oveer this tool then the basis of trust seems to have broken down. Whatever you say it is possible to exclude certain risks or tasks, have advised on it myself some time ago. Do not presume we all have not had experience in this area.
You want the business therefore decide the premium you want to charge on the worst case basis for this equipment. Your client will have manufacturers information and if he does not supply it then insure him anyway because this is what you are intending to do from the tone of your responses.
Bob
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By the way Stevie you describe a pre tensioning process and refer to post tensioning - could you be precise on which process is being followed.
The use of air jacks to put tension into tendons in cast concrete is a common operation but I think I would be more concerned with LOLER/PUWER certifications as the failure under load can be catastrophic. Once the tendons are fixed to the abutments the risks start to decline.
Bob
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Thier seems to be a lot of discarded teddies lying around here, which won't have benefited anyone.
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Rank: Super forum user
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boblewis wrote:
If you believe your clients' calculation of high risks in some areas but not this particular client oveer this tool then the basis of trust seems to have broken down. Whatever you say it is possible to exclude certain risks or tasks, have advised on it myself some time ago. Do not presume we all have not had experience in this area.
You want the business therefore decide the premium you want to charge on the worst case basis for this equipment. Your client will have manufacturers information and if he does not supply it then insure him anyway because this is what you are intending to do from the tone of your responses.
Bob - a UK EL policy cannot exclude risk undertaken by the employees as part of the business simply because the insurer does not like the risk. To do so would mean the business did not carry EL cover for that task or operation.
Levels of H&S awareness in industry is variable as I'm sure you are aware. Clients are not aware of their legal duties. I assess the extent to which they are complying with legislation / managing the risks. If they are deficient in one or more areas, I advise them on the steps they need to take to improve.
They then have som many months to improve to our satisfaction or we come off cover - usually at the next renewal. We do not have the luxury of pre-cover surveys before the policy incepts because clients often arrange cover at the last minute.
I simply want to know what the tool is so I can do some research to see if there is a vibration exposure from this kit and what sort of magnitude. If the manufacturer gives the vibration frequency I can check the ready reckoner to see where we are in relation to the EAV and EAL. If it is high, we will ask the client to carry out a specific HAVS assessment and implement suitable control measures.
For clarification, it is used for pre-tensioning the tendons prior to concrete pouring. The product is concrete bridge beams.
Finally, charging an additional premium for a poor risk does not make the risk any better. You do not have the option to underwrite the risk (increased excesses etc as you could do for PL cover) and so you manage the client.
At the end of the day, I'm creating work for H&S professionals (since most firms decide to either employ someone or contract the work out to a consultant) so why the need to justify the question is beyond me.
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Rank: Super forum user
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If I am not mistaken most post tensioning tools actually say do not handle when the tensioning process is taking place.
I would be more worried about a cable snapping than vibration coming off the tool.
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Rank: Super forum user
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To those posters who seem to be querying why the insurer is getting involved in H&S my answer is quite simple: spending time and money educating and guiding a willing client is preferable to paying claims for harm that could have been avoided.
There are some insurers who do this very well, others less so or not at all.
At the risk of opening a floodgate to abuse, this seems to me to be in line with the Young report.
Sadly, I have nothing to contribute to the original question.
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Rank: Super forum user
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We are dealing with a factory process of pre-tensioning and it is clear that air jacks are being used. I am not surprised then the client has not considered vibration as jacks do not vibrate unless about to fail - they are no different to hydraulic jacks in this respect.
Yes I do know the niceties of insurance and there are instances such as asbestos where such work is uninsured if undertaken as it is excluded from the policy. Insurance surveyors do not necessarily make the S&HP work any easier.
Bob
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Rank: Super forum user
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boblewis wrote:We are dealing with a factory process of pre-tensioning and it is clear that air jacks are being used. I am not surprised then the client has not considered vibration as jacks do not vibrate unless about to fail - they are no different to hydraulic jacks in this respect.
Yes I do know the niceties of insurance and there are instances such as asbestos where such work is uninsured if undertaken as it is excluded from the policy. Insurance surveyors do not necessarily make the S&HP work any easier.
Bob
So the photo shows an Air Jack then? Could you not have said this on the 23rd of December.
Re your last point - kind of proves the point in reverse does it not?
Asbestosis claims would be dealt with if you were the EL insurer at the time. Accidental exposures occur in all kinds of industry - waste, construction etc. so you cannot blanket exclude.
Demolition contractors who do asbestos stripping will form a separate trading entity for that part of the job. The demolition contractor EL risk is insured as per usual and the asbestos stripper EL risk is placed with an insurer that is prepared to write the risk.
I'll say it again, you can exclude what you like on a public / products liability policy but if you are an EL insurer with a valid policy in place, you cannot hide behind exclusions if a claim is made. The matter is simply decided on civil liabilities not policy contract conditions.
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Rank: Super forum user
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Stevie
Maybe I was giving you the opportunity to use your knowledge that jacks were not vibratory tools and also suggesting that the manufacturers are alwways the best reference point.
Re exclusions why do many EL insurers exclude asbestos work? - Because they do not want the liability on such tasks. Any contract can be specifically designed
Bob
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Rank: Super forum user
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Bob - I think you've missed Stevie's point. His original question was simply asking if anyone knew what the tool was, so how could he use his "knowledge about air jacks" if he didn't actually know it WAS an air jack?
Seemed like a simple enough question to me (though I did not know the anwer!). Goodness knows how we've ended up arguing about something totally unrelated, but that seems to be the way forum threads often go these days...
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Rank: Super forum user
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boblewis wrote:Stevie
Maybe I was giving you the opportunity to use your knowledge that jacks were not vibratory tools and also suggesting that the manufacturers are alwways the best reference point.
Re exclusions why do many EL insurers exclude asbestos work? - Because they do not want the liability on such tasks. Any contract can be specifically designed
Bob
Because I didn't know it was a jack did I Bob, hence the question, help needed identifying a tool?
I've seen multi-strand jacks in use before on bridge projects but this was the first time I'd seen a mono strand jack close up. I asked the firms H&S chap what the tool was and he didn't know. I wrongly worked on the assumption it was applying rotary torgue to the tendons.
As you say, jacks do not have a vibration issue so that knocks that on the head.
Yes, insurers do try to exclude asbestos and get the cover placed in a specialist market. However, that exclusion will not hold up 40 years down the line when a claim comes in if the more specific cover has not been arranged. We call them long tail liabilities in the industry - the business you write today can come back to haunt you (or more likely your successors) 30-40 yrs later.
The premiums are set by the wage figures anyway so if you have a wage bill of £500k at normal activities rate plus £100k work with asbestos rate (via specialist insurer), you are only paying the higher rate for the workers exposed during that contract or series of contracts.
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