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m  
#1 Posted : 06 May 2011 12:29:18(UTC)
Rank: Super forum user
m

I am looking to carry out annual checks on our various racks. They are used to store light loads, well under the spec of the racking so I don't need to do load testing. I plan to check:
Condition: rust, damage
State of assembly; put together correctly
Footing / security; is it likely to topple over, fixed to wall & floor
What is stored on it; is it still light loads; leaky corrosive chemicals

What else could I add?
stevie40  
#2 Posted : 06 May 2011 12:37:03(UTC)
Rank: Super forum user
stevie40

Off the top of my head -
Condition / presence of locking / fixing pins.
Signage on the racking.
Change of usage / modifications made.
Ease of access to escape routes within the racking - make sure fire exits haven't been blocked.
Layout in relation to any fixed fire protection - sprinklers.
Traffic routes for reach trucks, clearance heights etc.
Presence of protective boots / rails and their condition.
JohnW  
#3 Posted : 06 May 2011 12:56:10(UTC)
Rank: Super forum user
JohnW

I have a 'warehouse checklist' so that all aspects of racking, traffic, storage etc are checked at once. As stevie says the traffic routed for FLTs and people with pump trucks etc need to be clearly deifned and the checklist muct ask if folks adhere to the warehouse rules, floor markings, hi-vis vests etc.

Other things: lighting adequate, floor condition (potholes), housekeeping, are there spill kits for liquids and COSHH procedures for hazardous spills, are the racking corners fitted with protectors against FLT bumps.

And is there a system for staff to report damaged racking, damaged pallets, damaged packaging. Are small containers on upper racks seccured, are there 5 litre cans teetering on the edge of the top rack (I see that occasionally).

JohnW
grim72  
#4 Posted : 06 May 2011 15:42:28(UTC)
Rank: Super forum user
grim72

Hi m, just sent you a PM with details of our racking inspection system which might prove of interest. Other advice above seems good and proper to me.
Mr.Flibble  
#5 Posted : 06 May 2011 15:46:35(UTC)
Rank: Super forum user
Mr.Flibble

Have a look at the SEMA website, lots of useful info (not free though!!)

http://www.sema.org.uk
m  
#6 Posted : 09 May 2011 08:54:12(UTC)
Rank: Super forum user
m

Thanks, I now have what I need to get started.

M
alan w houghton  
#7 Posted : 09 May 2011 09:28:50(UTC)
Rank: Super forum user
alan w houghton

JohnW wrote:
I have a 'warehouse checklist' so that all aspects of racking, traffic, storage etc are checked at once. As stevie says the traffic routed for FLTs and people with pump trucks etc need to be clearly deifned and the checklist muct ask if folks adhere to the warehouse rules, floor markings, hi-vis vests etc.

Other things: lighting adequate, floor condition (potholes), housekeeping, are there spill kits for liquids and COSHH procedures for hazardous spills, are the racking corners fitted with protectors against FLT bumps.

And is there a system for staff to report damaged racking, damaged pallets, damaged packaging. Are small containers on upper racks seccured, are there 5 litre cans teetering on the edge of the top rack (I see that occasionally).

JohnW


JohnW

Could you send me a copy of a warehouse checklist please

Alan
michaelcollier  
#8 Posted : 11 May 2011 15:32:32(UTC)
Rank: Forum user
michaelcollier

m wrote:
I am looking to carry out annual checks on our various racks. They are used to store light loads, well under the spec of the racking so I don't need to do load testing. I plan to check:
Condition: rust, damage
State of assembly; put together correctly
Footing / security; is it likely to topple over, fixed to wall & floor
What is stored on it; is it still light loads; leaky corrosive chemicals

What else could I add?

michaelcollier  
#9 Posted : 11 May 2011 15:35:00(UTC)
Rank: Forum user
michaelcollier

You could use a competent person, or have training to ensure that you are carrying out your racking inspections correctly
michaelcollier  
#10 Posted : 11 May 2011 15:36:05(UTC)
Rank: Forum user
michaelcollier

michaelcollier wrote:
You could use a competent person, or have training to ensure that you are carrying out your racking inspections correctly

www.sess.co.uk
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