Welcome Guest! The IOSH forums are a free resource to both members and non-members. Login or register to use them

Postings made by forum users are personal opinions. IOSH is not responsible for the content or accuracy of any of the information contained in forum postings. Please carefully consider any advice you receive.

Notification

Icon
Error

Options
Go to last post Go to first unread
paul.skyrme  
#1 Posted : 03 September 2011 17:56:14(UTC)
Rank: Super forum user
paul.skyrme

I am having a debate with a client at the moment. They do small machine modifications when repairing old machines, the modifications themselves are done to current standards and they are not normally significant and they are often done to say re-instate the original machine function where a part has failed and a suitable direct alternative cannot be sourced. In many cases the machine manufacturer is no longer in business. They have the competence to design and implement these modifications, along with the necessary insurance cover PI, PL, EL & Product. The mods are a little bit more complex than say replacing a failed switch with a modern alternative, they often require some electrical circuit works, maybe hydraulic or pneumatic changes and perhaps some mechanical modifications. The machines are rarely if ever CE marked, I know this is a whole new debate and realise what is involved with this, once we get over the non CE marked machines then I will move into the CE marked bit with them, so for now can we please steer clear of any reference to CE, just for now! The time will come I suspect! The debate is over the provision of information. I am saying that without giving their IP away they must supply suitable information to the client, for example, drawings, parts lists etc. to enable the client to suitably operate the machine with the modification in place, and if necessary undertake repairs and /or maintenance safely. This may extend to instructions and even training. They are very reluctant to undertake thus due to costs, clients don’t see the requirement so won’t pay for the additional service. They also say that they would be doing the maintenance on the machine / system anyway, which they may, but not perhaps forever. There is also the “we don’t want to tell anyone else how to do this as it gives us a competitive edge” which I can also see and agree with. Has anyone any suggestions or feelings on this please? Many thanks in advance. Paul
RayRapp  
#2 Posted : 03 September 2011 22:04:58(UTC)
Rank: Super forum user
RayRapp

Paul Different type of question for a change and not in my normal field of work. However, in essence I would agree with you in that s6(1) HSWA is quite explicit about the provision of information from a designer, manufacturer, etc. There is also the requirement on the employer to review his risk assessment for that machine pursuant to Reg 3 MHSWR and to provide training, which without the proper retro fit information would be difficult to comply with. That said, if it was a modification which did not change the normal function of the machine, or did not have a safety related use, then providing the client with drawings, part no.s and so on, may not be strictly necessary if the client does not need or request this information. In order to keep within the spirit of the law, I would advise that all significant changes to the equipment should be properly identified to the client. Non critical changes may not need an in depth drawing etc. One thing you can be sure of, if a serious incident occurred with that equipment the authorities would be all over the retro fit manufacturer like a bad rash. However, you can only advise and if the manufacturer does not heed the advice - on his head be it. Ray
Ron Hunter  
#3 Posted : 05 September 2011 23:17:09(UTC)
Rank: Super forum user
Ron Hunter

Paul, instruction for safe use is an absolute, however provision of drawings, parts lists etc. is more of a commercial contract matter. Training for safe use may be offered, but the onus there rests with the employer using the machinery. Much would depend on the complexity or unusual nature of the machine.
bibman  
#4 Posted : 06 September 2011 14:33:45(UTC)
Rank: Forum user
bibman

Paul Iwould think that the least the client should expect is details of the modifications, materials/parts used, if not like for like, and any calculations made to prove that the replacement parts are suitable. The client needs this information for tracibility in the event of an accident.
stillp  
#5 Posted : 07 September 2011 09:08:38(UTC)
Rank: Forum user
stillp

Paul, you say "the modifications themselves are done to current standards". What do these standards have to say on the subject?
paul.skyrme  
#6 Posted : 14 September 2011 18:15:43(UTC)
Rank: Super forum user
paul.skyrme

Thanks all for the input, sorry I have not been back to you sooner, I've been a bit busy. I am simply thinking of something as simple as hand drawn modifications to printed electrical, hydraulic, pneumatic drawings etc. if the machine drawings are paper, correctly identifying the new parts on the machine, wire numbers for electrical, module identifications for the new parts and referencing these back to the information supplied. For more complex mods then more complex details would be needed. I have said maintenance and repair as opposed to operation, however, these are both parts of the "operation" of the machine and foreseeable operations, so, I don't see how they can be neglected as the changes to the machine do not affect its day to day function perhaps, but, they do impact on the maintenance and repair side of the operation of the machine. stillp, I have been told this by the client, though they don't know what the standards are and don't have copies!!! bibman, That is part of my argument. ron, There are no changes in function really, my concern lies with the detail changes that would not be in the machine documents, so it is a concern for maintenance and repair persons really, rather than operation. Ray, They are not the manufacturer of the original kit, however, they are in a way the manufacturer of the modification, hence my thoughts are along the lines of yours.
RayRapp  
#7 Posted : 15 September 2011 07:31:54(UTC)
Rank: Super forum user
RayRapp

Paul It makes no difference whether they are the manufacturer of the kit, your client would be deemed a supplier and possibly a designer at the very least. Therefore compliance with s6 HSWA makes it perfectly clear...'It shall be the duty of any person who designs, manufactures, imports or supplies any article for use at work...to ensure, so far as is reasonably practicable, that the article is so designed and constructed that it will be safe and without risks to health at all times when it is being set, used, cleaned or maintained by a person at work;' Furthermore, '...that persons so supplied are provided with all such revisions of information provided to them by virtue of the preceding paragraph as are necessary by reason of its becoming known that anything gives rise to a serious risk to health or safety...' Your client has duties, how they comply with those in practice depends to some extent on what the machine is used for or whether the modification alters it from its intended use. Remember, the term is sfairp, which allows some discretion for your client.
Users browsing this topic
Guest
You cannot post new topics in this forum.
You cannot reply to topics in this forum.
You cannot delete your posts in this forum.
You cannot edit your posts in this forum.
You cannot create polls in this forum.
You cannot vote in polls in this forum.