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Kralph  
#1 Posted : 15 March 2012 15:01:11(UTC)
Rank: Forum user
Kralph

Hi Does any body have and experience or know of any specific guidance within the manufacturing/building trade related to the cleaning of dry Cement Silo's? The task is to remove excess material from inside the silo prior to changeover of material, or as part of general maintenance. It involves physically climbing down into the silo, to manually move material which cannot be moved by mechanical means, using a hand shovel. I went in myself today to get a feel for the task, and the risks are controlled as far as is possible. I'm looking for further guidance to ensure we're doing the best we practically can. I think i recall a large concrete product manufacturer having issues with a similar topic last year- just trying to find that information now too. I'm confident that this process has been made as safe a possible, but would appreciate any comments regarding best practise for this task from anyone with experience of it. Thanks, Kralph.
SP900308  
#2 Posted : 15 March 2012 15:05:35(UTC)
Rank: Super forum user
SP900308

Kralph, You mention fuel ash silos - is this hazardous to health fuel ash?
SP900308  
#3 Posted : 15 March 2012 15:09:22(UTC)
Rank: Super forum user
SP900308

Some PFA is inert due to the source and can be used for building embankments etc. Some PFA is toxic due to the source and has to be sent to hazardous waste landfill. Needless to say the toxic stuff in a dust form is not too good for you!
Kralph  
#4 Posted : 15 March 2012 15:15:17(UTC)
Rank: Forum user
Kralph

The product we use is inert, though relevant PPE is still used around it, as per SDS recommendations.
BernDaley  
#5 Posted : 15 March 2012 15:34:02(UTC)
Rank: Forum user
BernDaley

Silo always sounds as confined spaces for me! Is it a confined space? If yes then it requires a more specific set of control measures including training of ops.
HPhillips  
#6 Posted : 15 March 2012 15:44:28(UTC)
Rank: Forum user
HPhillips

Confined Spaces immediately sprang to mind when I read this too!!!
Kralph  
#7 Posted : 15 March 2012 15:49:49(UTC)
Rank: Forum user
Kralph

Yes, it is classed as a confined space. I was hoping to find some information regarding safe cleaning of silos on t'internet, and i'm sort of getting there. A lot of the information is silo cleaning tools or products that Companies are trying to sell. Ideally i was hoping for a HSE information sheet on this, but i think the majority of information is going to be Confined Spaces, with references to Silo use, (rather than Silo-specific).
HPhillips  
#8 Posted : 15 March 2012 15:50:56(UTC)
Rank: Forum user
HPhillips

I can say that HSE have definately not published anything this specific!!!
Kralph  
#9 Posted : 15 March 2012 15:57:03(UTC)
Rank: Forum user
Kralph

hphillips wrote:
I can say that HSE have definately not published anything this specific!!!
Shame really, it would be practical to produce one, in my opinion. With advice and guidance in a format like the ones they produce for Circular Saws etc etc. and maintenance of LEV's and so on.
HeO2  
#10 Posted : 16 March 2012 08:12:55(UTC)
Rank: Forum user
HeO2

We use a product in diving called Cardox. its basically a non explosive, explosive. It works by turning liquid CO2 into a gas and providing expansion. We use it underwater for shattering concrete, but i know it started out life being used for cleaning out silos (obviously in lower powered version with less brisance!!!!!) They are based in Manchester and very helpful. the Silo stuff is on there website. You may even be able to do it from outside the confined space which makes the task a lot less onerous. PM me if you need more details Phil
HeO2  
#11 Posted : 16 March 2012 08:17:53(UTC)
Rank: Forum user
HeO2

www.cardox.co.uk/Cardox_silos.pdf Don't know if it upsets mods with this link, sorry if it does. Phil
Kralph  
#12 Posted : 16 March 2012 09:05:00(UTC)
Rank: Forum user
Kralph

HeO2 wrote:
We use a product in diving called Cardox. its basically a non explosive, explosive. It works by turning liquid CO2 into a gas and providing expansion. We use it underwater for shattering concrete, but i know it started out life being used for cleaning out silos (obviously in lower powered version with less brisance!!!!!) They are based in Manchester and very helpful. the Silo stuff is on there website. You may even be able to do it from outside the confined space which makes the task a lot less onerous. PM me if you need more details Phil
Excellent, this could be the answer! Just had a look at the product info, and it looks like it would be perfectly suited to the task. I'll give them a call to find out some prices. Thanks for your time and help. Kris.
HeO2  
#13 Posted : 16 March 2012 09:23:40(UTC)
Rank: Forum user
HeO2

No worries, it's very effective and very safe. We have blew up bridges, mooring piles, anchor blocks and lots of structures with it. That what this site should be all about. If you can help a fellow forum Member having to reinvent the wheel then that's all good!!! Phil
richp  
#14 Posted : 16 March 2012 09:28:19(UTC)
Rank: Forum user
richp

Hi Kralph Bit late with a response, but you may wish to look at the prosecution of a silo cleaning company in identifying and managing the risks. Details can be found here: http://www.shponline.co....&_content_print=true
stevie40  
#15 Posted : 16 March 2012 11:53:22(UTC)
Rank: Super forum user
stevie40

Another vote for Cardox although I seem to recall you need cardox injection points built in to the silo wall. There may be more than one method of application though. Another alternative is a mechanical flail system that is lowered from the silo top hatch. These are mentioned in INDG258. Finally vacuumentation but you do need to loosen the hardened deposits first to shift via this method.
HeO2  
#16 Posted : 16 March 2012 15:47:27(UTC)
Rank: Forum user
HeO2

stevie40 wrote:
Another vote for Cardox although I seem to recall you need cardox injection points built in to the silo wall. There may be more than one method of application though. Another alternative is a mechanical flail system that is lowered from the silo top hatch. These are mentioned in INDG258. Finally vacuumentation but you do need to loosen the hardened deposits first to shift via this method.
According to their literature you can insert the cardox rod through any inspection hatch. Phil
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