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Cement/Pulverised Fuel Ash Silo's- Maintenance.
Rank: Forum user
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Hi
Does any body have and experience or know of any specific guidance within the manufacturing/building trade related to the cleaning of dry Cement Silo's?
The task is to remove excess material from inside the silo prior to changeover of material, or as part of general maintenance. It involves physically climbing down into the silo, to manually move material which cannot be moved by mechanical means, using a hand shovel.
I went in myself today to get a feel for the task, and the risks are controlled as far as is possible.
I'm looking for further guidance to ensure we're doing the best we practically can. I think i recall a large concrete product manufacturer having issues with a similar topic last year- just trying to find that information now too.
I'm confident that this process has been made as safe a possible, but would appreciate any comments regarding best practise for this task from anyone with experience of it.
Thanks,
Kralph.
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Rank: Super forum user
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Kralph,
You mention fuel ash silos - is this hazardous to health fuel ash?
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Rank: Super forum user
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Some PFA is inert due to the source and can be used for building embankments etc.
Some PFA is toxic due to the source and has to be sent to hazardous waste landfill.
Needless to say the toxic stuff in a dust form is not too good for you!
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Rank: Forum user
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The product we use is inert, though relevant PPE is still used around it, as per SDS recommendations.
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Rank: Forum user
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Silo always sounds as confined spaces for me! Is it a confined space?
If yes then it requires a more specific set of control measures including training of ops.
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Rank: Forum user
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Confined Spaces immediately sprang to mind when I read this too!!!
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Rank: Forum user
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Yes, it is classed as a confined space. I was hoping to find some information regarding safe cleaning of silos on t'internet, and i'm sort of getting there. A lot of the information is silo cleaning tools or products that Companies are trying to sell. Ideally i was hoping for a HSE information sheet on this, but i think the majority of information is going to be Confined Spaces, with references to Silo use, (rather than Silo-specific).
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Rank: Forum user
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I can say that HSE have definately not published anything this specific!!!
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Rank: Forum user
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hphillips wrote:I can say that HSE have definately not published anything this specific!!!
Shame really, it would be practical to produce one, in my opinion. With advice and guidance in a format like the ones they produce for Circular Saws etc etc. and maintenance of LEV's and so on.
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Rank: Forum user
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We use a product in diving called Cardox. its basically a non explosive, explosive. It works by turning liquid CO2 into a gas and providing expansion. We use it underwater for shattering concrete, but i know it started out life being used for cleaning out silos (obviously in lower powered version with less brisance!!!!!)
They are based in Manchester and very helpful. the Silo stuff is on there website.
You may even be able to do it from outside the confined space which makes the task a lot less onerous.
PM me if you need more details
Phil
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Rank: Forum user
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Rank: Forum user
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HeO2 wrote:We use a product in diving called Cardox. its basically a non explosive, explosive. It works by turning liquid CO2 into a gas and providing expansion. We use it underwater for shattering concrete, but i know it started out life being used for cleaning out silos (obviously in lower powered version with less brisance!!!!!)
They are based in Manchester and very helpful. the Silo stuff is on there website.
You may even be able to do it from outside the confined space which makes the task a lot less onerous.
PM me if you need more details
Phil
Excellent, this could be the answer!
Just had a look at the product info, and it looks like it would be perfectly suited to the task. I'll give them a call to find out some prices.
Thanks for your time and help.
Kris.
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Rank: Forum user
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No worries, it's very effective and very safe.
We have blew up bridges, mooring piles, anchor blocks and lots of structures with it.
That what this site should be all about.
If you can help a fellow forum
Member having to reinvent the wheel then that's all good!!!
Phil
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Rank: Forum user
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Rank: Super forum user
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Another vote for Cardox although I seem to recall you need cardox injection points built in to the silo wall. There may be more than one method of application though.
Another alternative is a mechanical flail system that is lowered from the silo top hatch. These are mentioned in INDG258.
Finally vacuumentation but you do need to loosen the hardened deposits first to shift via this method.
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Rank: Forum user
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stevie40 wrote:Another vote for Cardox although I seem to recall you need cardox injection points built in to the silo wall. There may be more than one method of application though.
Another alternative is a mechanical flail system that is lowered from the silo top hatch. These are mentioned in INDG258.
Finally vacuumentation but you do need to loosen the hardened deposits first to shift via this method.
According to their literature you can insert the cardox rod through any inspection hatch.
Phil
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