Rank: New forum user
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I'm starting this forum on Chemical Safety forum. The idea of this is to share experiences and information on the use of chemicals, normally in industry. It intended for those chemicals where there is direct contact (intentionally or unintentionally) such as using solvents to clean an object. It is not intended for major chemical plant; we're not aiming to prevent another Flixborough explosion. I've added some examples as a seed.
Phil Chambers
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Rank: New forum user
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Reaction to a chemical being used for printing plate making.
This was an incident at a printers in Swindon, where they had changed to a new chemical as part of their litho plate making process. There's no direct contact (its not applied by hand) but there is some minor contact when you change over bottles on the machine. One of the operators developed a rash.
Looking at the MSDS, there was nothing nasty, so this was initially puzzling. I then asked the operator if he was allergic to anything. "Oh yes", he said. "I'm allergic to detergents; everything has to be washed in Fairy Snow." A quick call to the chemical manufacturer enabled me to find out that the chemical contained a number of surfactants. "Are they like detergents?", I asked. "Very much so", was the reply.
So a chemical which had no effect on the majority of the population causes allergic reactions to someone with an allergy.
Phil Chambers
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Rank: New forum user
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Inappropriate use of PPE.
This company uses Hydrofluoric Acid to etch aluminium samples for analysis. HF is horrible stuff, it's much worse that Hydrochloric Acid in that it effectively penetrates the skins and, if not immeditaly treated, can cause death. http://www.commerce.wa.g..._-_hydrofluoric_acid.pdf
There was a problem with larger samples which required manipulation by hand. Because of the danger, the departmental manager stated that two pairs of gloves must be worn, in case one pair failed.
This was a poor precaution. What could quite easiliy have been done would have been to build a simple manipulator using proprietary extrusions systems; nothing fancy, we're not talking about a robot, just an unpowered arm and gripper.
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Rank: New forum user
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Too complex
A company making envelopes had CoSHH assessment practices which were excessive. For example, Mr Sheen was assessed, but to make matters worse, there was an assessment for Mr Sheen Original and Mr Sheen Spring Meadow. The assessments filled 9 large ring binders.
People on the shop floor thought it was all a joke, and you can see their point. But right in the middle was Ink Stripper which is predominantly dichloromethane, a Cat.3 carcinogen, which is anything but a joke.
The lesson: Concentrate on that which is important; if you want to cover yourself, make a list of substances which pose no risk in the volume and method used.
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