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geocr  
#1 Posted : 19 July 2012 12:28:42(UTC)
Rank: New forum user
geocr

We have just had a robotic system fitted which lifts 20kg bags and satckes them onto a pallet. The robot is inside an interlock cage and has sensors that will trip if the load being lifted exeeds its maximum limit. Do I need to add this onto my LOLER inspection register and have 6 monthly inspections carried out? Many thanks G
peter gotch  
#2 Posted : 19 July 2012 13:23:21(UTC)
Rank: Super forum user
peter gotch

G Yes, but the competent person might well extend the periodicity.
m  
#3 Posted : 19 July 2012 13:35:00(UTC)
Rank: Super forum user
m

Do the LOLER regs allow for extending the inspection period? I did not think so. I understood that it was a fixed 12 months for lifting equipment and 6 months for people lifting equipment and lifting accessories. I was not aware that a competent person could extend it - though I stand to be corrected. From LOLER reg 9: Subject to paragraph (6), every employer shall ensure that lifting equipment which is exposed to conditions causing deterioration which is liable to result in dangerous situations is— (a)thoroughly examined— . (i)in the case of lifting equipment for lifting persons or an accessory for lifting, at least every 6 months; . (ii)in the case of other lifting equipment, at least every 12 months; or . (iii)in either case, in accordance with an examination scheme; and . (iv)each time that exceptional circumstances which are liable to jeopardise the safety of the lifting equipment have occurred; and
redken  
#4 Posted : 19 July 2012 14:04:41(UTC)
Rank: Super forum user
redken

The robot is inside an interlock cage so how can it be - 'exposed to conditions causing deterioration which is liable to result in dangerous situations.' The “or” after 9.6(ii) allows for a written scheme which can have a different examination period than in (i) or (ii).
m  
#5 Posted : 19 July 2012 14:25:18(UTC)
Rank: Super forum user
m

Without wishing to get into an unseemly bunfight over this the OP does not say what the sacks contain and therefore we can't be sure what would happen if the lifting equipment failed. That said, I accept your point. Now where is the nearest bun shop?
Jake  
#6 Posted : 19 July 2012 15:20:34(UTC)
Rank: Super forum user
Jake

As has been said, the equipment doesn't have to be inspected every 12 months (though this is the benchmark for most common applications of the Regulations). As long as the equipment is exmained in accordance with an examination scheme, developed by a competent person, then you are compliant with point iii. The competent person will conduct a risk assessment in identify a suitable inspection frequency. If you don't want the fuss of drawing up a risk-based examination scheme etc. then revert to 6 / 12 month intervals.
Jim Tassell  
#7 Posted : 19 July 2012 16:06:28(UTC)
Rank: Forum user
Jim Tassell

Sorry to disagree with colleagues and dear friends but go and look at para 32 of the LOLER guidance. That applies the "duck" test to lifting equipment (you know: if it quacks etc. then it's a duck). I venture to suggest that a robot doing a pick and place job fails the duck test as set out there. It's a machine that happens to go up and down but it's not lifting equipment in terms of LOLER. Were you to accept otherwise as suggested above then just let your mind ramble over the range of pick and place devices that you would need to include on your LOLER plant list. First up in my mind is a machine with an arm that lifts pie shells up, swings them sideways then puts them down on another conveyor. Or think of the silly situation if the robot were programmed just to swing in a horizontal arc dropping the bags from a height onto the load - that would exclude it from LOLER surely? Phew - good things these extra strength brave pills!
HSSnail  
#8 Posted : 19 July 2012 16:16:21(UTC)
Rank: Super forum user
HSSnail

Jim Pass the brave pills please - Ok Is this a piece of lifting equipment? Not sure as Jim and others have said its not always clear so first decide if it is lifting equipment. If you decide it is then I would add it to you LOLER register and inspect accordingly. A goods lift used purely for goods - or a dumb waiter - is hidden away behind doors buy you would still inspect it.
JohnW  
#9 Posted : 19 July 2012 17:15:40(UTC)
Rank: Super forum user
JohnW

Is it lifting equipment? Is there a load, yes. Could someone be harmed. Well, a maintenance guy could be if he was inside the cage and......
geocr  
#10 Posted : 20 July 2012 14:35:16(UTC)
Rank: New forum user
geocr

Thank you all for your input. I have read the LOLER regs and HGS43 and it clearly needs a written scheme of examination and regular inspections. Many Thanks G
John D C  
#11 Posted : 20 July 2012 14:57:57(UTC)
Rank: Super forum user
John D C

Jim Tassell - Beware of the duck test: I was at an event last weekend where a local bird society had several birds of prey on display and one, a buzzard, was occasionaly quacking. It seems that a group of ducks walk past its pen every morning and he has picked up the sound rather well. Just shows that most rules do have point at which they fail to work. Take care John C
leadbelly  
#12 Posted : 20 July 2012 16:51:10(UTC)
Rank: Super forum user
leadbelly

...but did the buzzard walk like a duck? LB
Jim Tassell  
#13 Posted : 21 July 2012 10:46:05(UTC)
Rank: Forum user
Jim Tassell

Thank you both Johnc and Leadbelly. Pulling both together gives me some comfort that, even though a robot moving something may at first glance look like lifting equipment (it quacks!), when we look a bit wider and particularly look at the limitation placed by para 32 we are entitled to rule it out (it doesn't have webbed feet, waddle etc.!). My parting question is this: does your robot have a principal function of the type associated with "traditional" lifting equipment such as cranes, fork lift trucks or accessories such as chains or eyebolts? That is the core of para 32 and unless your robot is very different from what I envisage then I don't think it has. The crude test of "it lifts so it's LOLER" isn't valid.
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