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ian_the_ex_medic  
#1 Posted : 31 March 2013 09:39:01(UTC)
Rank: Forum user
ian_the_ex_medic

Hi All, Looking for some help if anyone can. We are entering a pre qual shortlist stage of plate and pipe mills, part of that will include a full HSE Audit, whilst I'm perfectly well qualified and an auditor my experience with plate and pipe mills is quite limited. I am slightly worried about missing something. I will work up my own checklist but if anyone is willing to share one that is already in existence that I can either use as a basis or for comparison. I'd very much appreciate it. Thanks in advance Ian
Jim Tassell  
#2 Posted : 01 April 2013 12:25:13(UTC)
Rank: Forum user
Jim Tassell

Ian There's a very wide range of processes depending on the type of pipe/tube. To a lesser extent perhaps ditto for plate mills. Can I suggest a common starting point: "How do you deal with coggles?". They may have their own term for it but by coggle I mean the wreck of hot metal, flying slag and steam that happens when a tube or strip or plate doesn't get picked up properly by a processing stand so crashes to a halt. Two aspects - where do people get to during the processing then how do they clear it? Jim
boblewis  
#3 Posted : 01 April 2013 12:32:10(UTC)
Rank: Super forum user
boblewis

Might I respectfully suggest that you need to employ some skills in this area as you are not competent to undertake this aspect of the contract you are tendering for. Even though I have worked in the sector for a short period I would not presume to be a fount of knowledge. Steel plants and the like do need a significant amount of experience of the process to deal with and understand the issues involved. Even the HSE inspectors often struggle in this field of work. Bob
Ron Hunter  
#4 Posted : 01 April 2013 13:08:07(UTC)
Rank: Super forum user
Ron Hunter

If, as part of your pre-qualification process, you require all prospective tenderer's SMS to be subject to audit, then why not simply state this in your tender? You can establish accreditation of auditors, timescale (e.g. audit within last 3 years say) within your tender & specification. You can then focus your scrutiny effort on how well the company did, and how it addressed (or is addressing) any areas identified as requiring improvement. To conduct a series of whole-system audits as part of a pre-qual seems to me to be wholly disproportionate, expensive and very time-consuming.
ian_the_ex_medic  
#5 Posted : 01 April 2013 15:10:49(UTC)
Rank: Forum user
ian_the_ex_medic

Hi All, -Thanks for the responses this far, @Jim – Thanks, good points something to think about. @Bob – Again thanks for the opinion. I don’t have too much in the way of competency concerns per se; if I did I’d be raising the issue with management and looking for help. Without boring everyone to death lets just leave it at I’m qualified and sufficiently experienced for the task at hand and I have a pre qual team of experts to pick up the any process shortfalls that I may have and support me with the technical expertise. I’m lucky enough to also have my checklists from my last pipeline job (2 x 48” 1224km subsea lines) and I've been in the game a while now. What I was really looking for was comparisons, in reality seeing if what fellow professionals are doing is similar to what I have in mind, I guess you could call it knowledge sharing. @Ron. Thanks. Although not relative to the original post I’ll explain a little more. As part of pre qual we are assessing 11 mills. All of whom will provide significant detail both on their SMS and other relevant HSE points. We have developed an appropriately weighted scoring model and been very specific about what we expect from the tenderers. The HSE elements of the ITT are quite a small part of the overall prequal but overall the bottom line a small number of tenderers will be shortlisted. (I think its four but not exactly sure and I’m not in the office) The second phase of the HSE elements is to formally audit the premises of those shortlisted. (and already having their submitted documentation to hand) This is done simply because as I’m sure you’re aware not all countries have the same standards of HSE and as a large scale international project we need to give our lenders confidence that any contractor we select is not practicing the art of paper safety and that their written SMS translates to actual culture on the shop floor. Equally it’s not uncommon in the oil and gas industry for bidders to be economical with the truth where safety performance is concerned, so we simply, check check and check again. A physical audit of the premises forms part of that checking process. Aside from the explanations above if anyone has any thoughts on what should or should not be included in the checklist please feel free to drop me a pm offline if its easier. I should probably also add it is a mixture of plate, pipe rolling and coating mills (the latter two are sometimes one and the same place) Hope the above provides a bit more info for constructive help, Many Thanks in advance Best Wishes Ian
Ron Hunter  
#6 Posted : 01 April 2013 19:43:16(UTC)
Rank: Super forum user
Ron Hunter

ian_the_ex_medic wrote:
The second phase of the HSE elements is to formally audit the premises of those shortlisted.
Perhaps we are at cross-purposes. I would not expect to audit "premises" -audit IMHO is concerned with systems.
paul.skyrme  
#7 Posted : 01 April 2013 20:19:45(UTC)
Rank: Super forum user
paul.skyrme

Sounds a it of a cliché I know, but, I have a personal friend who has an engineering company. To get a direct supplier account with a steel processor, his workshops had to be audited by the client personnel. These client "auditors" imposed & required changes before they were granted a supplier account. I'm not going to comment further any way, as it may not be professional. I would however be interested in the opinions of other experienced & competent H&S personnel on this point...
boblewis  
#8 Posted : 01 April 2013 21:03:33(UTC)
Rank: Super forum user
boblewis

So your first problem in this will be to define the standards against which you will audit UK, US, other national standards or some internationally recognised management system. As you are now saying you are the prospective client then you need to be clear how this matches to your installation works. In point of fact audits can only measure an organisation against a standard and cannot provide absolute answer as to say the level of H&S compliance. We like to think that we can devise the perfect cheecklist but until you have the company's own system and assessments and processes than you cannot devise such a document. It will also be in some ways unique to ech audited organisation. Unless of course you keep it very general. Think about the sorts of questions your accountants will ask and these after all will be carrying much more weight than your proposed hefty audit of all H&S. Good checklists carry broad topic headings and use the auditors skill and knowledge to probe the system. For me the key elements are always Policies and organisation Leadership People Training and Behaviours Emergency Procedures Control of contractors Risk Management Management of change Design management and co-ordination Welfare Accident reporting and investigation Internal audit and action close out These elements can be divided into sub elements as you come to understand their own systems. If you are the auditor be very aware that this is a sector that can quickly spot the non knowledgeable and then find it easy to disconfabulate you with technicalities. Same as construction, power generation and petrochem really. Bob
ian_the_ex_medic  
#9 Posted : 02 April 2013 04:28:03(UTC)
Rank: Forum user
ian_the_ex_medic

Hi all, Many Thanks, good points for thought. @Bob The sections you listed are pretty much in line with what I have bar one or two that I didn't have and I'll think about how best to bring them in to what I have. And to back up your point. While I have a general checklist they will be adapted for each individual organisation. Based on the returns of the ITT and my observations of problem areas during this round of Pre visits. The standards is more tricky. We have our own standards for contractors which is based mostly on EU and UK Standards along with GIIP which is our base level, and there is a requirement in the contract for the mills to comply with local legislation but its not always easy to figure that part out. We don't insist on accreditation eg ISO but it helps us if they are. In the environment we work in we accept there may be gaps and unfortunately sometimes we have to accept minimum levels rather than what we'd like to see. We did however fight for a large percentage of the overall ITT for HSE which means The eventual winner should have quite high standards. @Ron. I think that's a case of definitions. A quick google indicates it means different things in different scenarios. To us it means not only the system but how that translates physically in to action. @Paul. Good point and I can see how that could be a problem. We generally don't "force" change but we are clear from ITT what we expect, if the tenderer chooses not to bother that's up to them. Our standards because of the international nature do allow a certain amount of flexibility so I'd say they are not to onerous and any contractor managing there HSE well shouldn't need forced change. Thanks all for the feedback. Some good stuff for me to take on board and think about - appreciated. Cheers Ian
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