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Stern  
#1 Posted : 01 October 2014 16:11:56(UTC)
Rank: Super forum user
Stern

Currently having a bit of a disagreement ref the storage of gas cylinders, namely oxygen, acetylene and propane.

All the guidance i have ever read specifies secure, well ventilated areas. My interpretation of this is in a cage, outdoors in a shaded area with some warning signs and as far as possible from occupied buildings.

However, we have a site where roughly 2 or 3 of each are being stored indoors in mid sized (say tennis court sized) warehouse as due to security issues they can't be stored outside and unfortunately (before anybody suggests it) also can't practicably be removed from site every day.

So the question is... What is classed as "well ventilated"? It's got a 6-7m high roof so it's not exactly a tight space! Is there anything out there which specifically says not to store indoors?

Would be interested to hear some thoughts....

Stern
A Kurdziel  
#2 Posted : 01 October 2014 16:39:00(UTC)
Rank: Super forum user
A Kurdziel

What they are asking is, if there was a leak of this gas, would is disperse naturally or could a significant build-up of gas occur creating an explosive mixture in the local environment. We keep a variety of gases( but not acetylene) on our site inside buildings but these are in effect ‘lean toos’ and there is no chance of a significant build of gas.
Andrew W Walker  
#3 Posted : 01 October 2014 16:41:51(UTC)
Rank: Super forum user
Andrew W Walker

Do your insurers know where they are stored? Also, the local Fire and Rescue Service.

What else is in the warehouse? Is there a flow of natural air?

Having just had a visit from our FRS I know that they are very nervous about acetylene- and so are our insurers.

Andy
toe  
#4 Posted : 01 October 2014 20:07:29(UTC)
Rank: Super forum user
toe

I guess I would question the meaning of the word 'storage' and how many canisters to be 'stored'. The answer should be in your Fire Risk Assessment, does the FRA allow the storage of these in the building?

My advice - storage of gas cylinders that are not in use should be outside the building, cage, etc....
Working gas cylinders for example as burning equipment can be stored inside with good precaution such as, used by trained people, turned off and isolated when not in use, and positioned as not to fall on top of people.
Ian Bell  
#5 Posted : 01 October 2014 22:57:25(UTC)
Rank: Super forum user
Ian Bell

The usual quoted figure for effective ventilation is 12 air changes per hour for the room.

In terms of outdoor wind speed the figure is usually 0.5m/s

See Either BS60079 Part 10 or Energy Institute publication EI15 3rd edition [ can be called IP15]

These are the usual documents used when undertaking hazardous area classification, as required by DSEAR. So will also be of help here.
psafety  
#6 Posted : 02 October 2014 09:04:28(UTC)
Rank: New forum user
psafety

Hi All

Can anyone advise if different cylinders can be stored together in the one cage. My understadning is that oxygen and actylen should be stored seperately. On some sites we may only have 2 oxygen and 2 actylene. To get two cages fabricated for this can be expensive. We have also split the cages in two.

Also does anyone know of an alternative to cages. Something else that serves the main purpose.

What is requirement regarding collars or caps on cylinders. Are the required on all.

Cheers any feedback appreciated.
Animax01  
#7 Posted : 02 October 2014 09:34:04(UTC)
Rank: Super forum user
Animax01

We keep the majority of our cylinders in a cage against on the far edge of our premises. They are shaded by a roof but all sides are open (mesh). It is locked with the appropriate signage. This didn't stop us having a break in and the Nitrous oxide cylinders being stolen.

We store these in our warehouse as a result, but everything else lives in the cage (reinforced now).

Pete
andrewcl  
#8 Posted : 03 October 2014 10:11:06(UTC)
Rank: Forum user
andrewcl

Stern,
The info I have suggests cylinders need to be secured (from falling over), flammables and oxygen should be stored apart, there should be a 3 metre gap between the last cylinder and the site boundary and a secure compound is 'preferable'. Also fire extinguishers required (powder or CO2 are most effective against fires involving gases)

BCGA code of practice CP7 relates to guidance on oxy-acetylene equipment.

PSafety - Yes, store oxygen and acetylene separately. Flammables, full and empty, can be stored together. Oxygen and inert gases can be stored together.

johnmurray  
#9 Posted : 03 October 2014 12:55:05(UTC)
Rank: Super forum user
johnmurray

If you store Acetylene inside; good luck if you have a fire. Fire personnel will not enter the premises.
With respect, specifically, to dissolved Acetylene cylinders: They should always be stored, and/or operated in an UPRIGHT position. If they have fallen over for any appreciable period, they should not be used for at least a day.
If DA cylinders have become damaged, for instance by falling, and they have become dented, they should NOT be used at all. If the filler inside has been damaged, and a void formed, the gas in the void will become unstable.
Graham  
#10 Posted : 03 October 2014 16:12:34(UTC)
Rank: Forum user
Graham

Ian Bell wrote:
The usual quoted figure for effective ventilation is 12 air changes per hour for the room.

In terms of outdoor wind speed the figure is usually 0.5m/s


So that's where these numbers come from. These are the numbers I've seen quoted for fumecupboard face velocity and the air changes in a chemistry lab. Although modern fumecupboards seem to allowed to have face velocities lower that this.
Thanks for the information, I've idly wondered about it for years!
KD  
#11 Posted : 03 October 2014 16:27:09(UTC)
Rank: Forum user
kd

They should be outside.

Ventilated storage is greatly preferred, but it should be outside the workplace, not in the workplace.

If security is an issue get a tin shed and put it outside and ensure the shed is marked correctly and secured.
toe  
#12 Posted : 03 October 2014 19:11:09(UTC)
Rank: Super forum user
toe

Just a few thing here from previous posts (in my opinion)

Do not store gases inside a tin shed, flammable or not. Ventilation 'storage' is not greatly preferred it is a must.

Do not have fire extinguishers near your gas cylinders, fires involving flammable gases should only be tackled by the fire and rescue service, no way would you try a tackle an acetlene, butane or propane fire.

Animax01  
#13 Posted : 06 October 2014 09:03:02(UTC)
Rank: Super forum user
Animax01

I agree that these types of fires should be tackled by the professionals. However, I disagree that there shouldn't be fire extinguisher nearby. We have one, and it's there to fight any small fires that maybe in the vicinity of the cage; thus preventing the cylinders from ignition.
tony.  
#14 Posted : 07 October 2014 12:44:03(UTC)
Rank: Forum user
tony.

The info is useful for stoorage of full or empty waiting to be used.

Can I ask what is the general principles in workshops etc where gas bottles are left in the fabricator's work bay, and work is completed for the day.

Not many workshops will disconnect the bottles and store externally.
Would this be an issue to leave bottles in place?
Thanks
ctd167  
#15 Posted : 07 October 2014 16:36:00(UTC)
Rank: Forum user
ctd167

We have 1 bottle of each on a trolley in our maintenance area and don't carry spares.
Our procedure states both bottles must be isolated with the bottle key every night.
Our external fire risk assessor accepted this.

We have a propane operated fork lift truck, with a bottle on the truck, and a full and empty one stored just inside our roller shutter door in a well ventilated area where they do not cause an obstruction.
Our fire risk assessor rejected this stating we should cage them externally.
Fast forward 3 months and a snap visit to site by the Fire Brigade, we pointed out how and why we stored these 2 bottles 'indoors'
The fire brigade accepted this situation given that our procedures for use covered this.
andrewcl  
#16 Posted : 08 October 2014 13:07:16(UTC)
Rank: Forum user
andrewcl

tony,

The information I have suggests that gas cylinders are in one of three states: - Being stored, being transported or being used.

While the cylinders are on a trolley in the workshop, I imagine they would be considered to be in use. The same would also go for the propane cylinders powering a propane forklift. Recommendations are for propane cylinders to be stored upright whether empty or full, but while on their side on the back of the forklift, they are in use, so it's acceptable.

In addition, there has been research done on acetylene by the German institute BAM. Previously it was thought you had to put cooling water onto an acetylene cylinder continuously for 24 hours after it had been involved in a fire, and that denting an acetylene cylinder could start thermal dissociation of the gas causing a pressure build up.
The research done by BAM was on behalf of HSE, Transport for London (TfL), British Compressed Gas Association (BCGA) and Department for Transport due to a large number (42) of acetylene incidents in London one year (where roads and railways had to subsequently be closed for 24 hours).

They found that cooling water could be applied to an acetylene cylinder for 15 minutes after it had been involved in a fire, but recommend an hour, with an hour monitoring time.
They also found (by using explosives to put the mother of all dents into acetylene cylinders) that denting the cylinders does not start thermal decomposition of acetylene.

Just for info - acetylene is unstable, so is dissolved in acetone. The acetone is soaked in some fibrous material like capoc (spun cotton), or spun fibre glass. If acetylene gets too hot acetylene molecules can split - when they do this creates heat which usually sets off acetylene molecules around it leading to a "chain reaction" (thermal dissociation). Pressure will build up and then you're left to waiting for the pressure relief valve to go off, unless cooling water applied in time...

P.S. these were the people who trained me!

http://proactivegassafet...DJW,2T1LE,7ABH9Z,A76D6,1
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