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andybz  
#1 Posted : 21 November 2014 16:26:06(UTC)
Rank: Super forum user
andybz

The world's worst industrial accident happened on 3rd December 1984 at the Union Carbide India Limited (UCIL) pesticide production plant in Bhopal, India. The Loss Prevention Bulletin from IChemE has produced a special issue to commemorate the disaster, and is offering it as a free download at http://www.icheme.org/lpb/bhopal It hopes that doing this will allow more people to learn about the accident so that something like this can never happen again. Please pass this on to your colleagues, and anyone else who may be interested.
jay  
#2 Posted : 21 November 2014 18:11:19(UTC)
Rank: Super forum user
jay

Andy, Thanks for this. A timely reminder . I was a Junior Shift Engineer with Gujarat State Fertilisers & Chemicals Ltd (GSFC) in Vadodara, Gujarat, India, some 300 miles away on that fateful day in December 1984, having completed a structured 2 year Graduate Engineering Training programme after graduating as a Chemical Engineer in 1981. Fortunately, not all chemical companies (both Indian & multinational owned) in India, including GSFC had the type of safety culture that existed in the Indian operation of Union Carbide and by connection, to its top management in USA. At that GSFC site, there was ( and still continues) manuafacture of Ammonia, Urea, Sulphuric Acid, Oleaum, Phosphoric Acid, DiAmmonium Phosphate, Ammonium Sulphate, Caprolactam (same product as Nypro's Flixbourough plant-but via the benzene hydrgenation route), Nylon-6, Melamine, Methyl Ethyl Ketone Oxime, Argon and a few other intermediates.
jay  
#3 Posted : 21 November 2014 18:23:19(UTC)
Rank: Super forum user
jay

andybz  
#4 Posted : 24 November 2014 13:02:58(UTC)
Rank: Super forum user
andybz

Jay Thanks for sharing your experience. Do you notice a big difference between how the UK and India view the Bhopal disaster today?
Isaac J Threadbare  
#5 Posted : 24 November 2014 13:32:45(UTC)
Rank: Forum user
Isaac J Threadbare

I had no idea about this. I do now.
jay  
#6 Posted : 25 November 2014 19:19:23(UTC)
Rank: Super forum user
jay

In India, there was an amendment to the 1948 Factories Act that came into effect in 1989. There were also the Manufacture, Storage and import of Hazardous Chemical Rules, 1989 amended in 2000. I can distinctly recall that after the disaster, the GSFC top management where i worked insituted what was known as "Special Duty Officer" between 5.00 pm to 6:00 am Monday to Saturday, and for 24 hours on Sunday to ensure that there was a Senior Manager available on the site itself to co-ordinate top management communications etc. Otherwise the normal route would have been to inform via telephone, the "plant manager and above level " for guidance/direction, after alerting the emergency services and taking emergency action as per the operations manuals. At that time the "city" telephone system was not very reliable, although the onsite system was. There was onsite fire-brigade. It also led to actual drills onsite and offsite drills. I am sure that some aspects of the disaster had some bearing on the CIMAH 1985 regulations. The issue in India is that:- It had and still continues to have the prescriptive factories act type legislation, as UK had pre-1974 The enforcement is not consistent and poor as there is no federal (central) body such as HSE in GB or OSHA in USA. Enforcement is a devolved matter to the "States" Despite all this, there are "world-class" Inidan companies that have implemented best in class health & safety management systems and also a mature safety culture. There drivers are reputation and also that accidents/disasters are costly! The small scale industry is the worst regulated , partly using unorganised labour with unsafe working conditions. Such industries also contribute to environmental degradation/pollution. There has been a national policy on health & safety, but not much progress to have an overarching health and Safety regulatory structure.. Until mid 1990's, most the major industrial hazard industry in India was either central or stae govt owned. That is not to say that there were no private players, but due to the so called "License-Raj", there was a quota system for industrial license to operate. That is why Indian consumers had to make do with bad quality cars, scooters, motor cycles, all other consumer goods as there was no competetion and imports were very heaviliy taxed--300% or more. After the 1991 reforms, private investment has increased, leading to setting up of some of the largest petroleum refineries and petrochemical complexes--such as Tata, Reliance & Essar--who have world class standards. Another factor is that India had a coalition government of several parties from 1989 up to 2014 that in some ways has lked to policy paralysis. There is a huge expectation on the new govt that come to power in May/June 2014 to turn the corner.
chris42  
#7 Posted : 01 December 2014 10:32:07(UTC)
Rank: Super forum user
chris42

I seem to recall from some training a video of the Safety officer / manager who had quit her job several months before the disaster, as no one was listening to her concerns. We would all do that - wouldn't we. It was an almost unbelievable catalog of things that lead to the incident. It was not a case of if there was going to be a disaster, but when. IMHO Chris
gotogmca  
#8 Posted : 02 December 2014 12:29:10(UTC)
Rank: Forum user
gotogmca

The CSB (Chemical Safety Board) have also released the following video http://www.csb.gov/video...opal-after-thirty-years/
SteveDClarke  
#9 Posted : 02 December 2014 12:56:04(UTC)
Rank: Forum user
SteveDClarke

Hi - I remember developing this reaction in the early 70s reacting phosgene with primary amines to form isocyanates which were used as insecticides. We had an Bhopal explosion we must have inadvertently allowed access to some moisture and despite working in a dry ice/acetone bath the whole thing went up, luckily no injuries, managed to contain it. I also remember getting a face-full of isocyanate, like being slapped across the face, knocked me off my feet. The uncontained release of phosgene and isocyanates on large scale at Bhopal - horrific. As I was the only one without a beard I was assigned rescue duty with full breathing apparatus 5 minutes training and I was deemed competent - the good old days!!
jay  
#10 Posted : 02 December 2014 19:58:51(UTC)
Rank: Super forum user
jay

Hollywood has made a movie based on the Bhopal Disaster, "Bhopal-A Prayer for Rain" http://bhopalmovie.com/ The movie has been heavily criticised by the NGO's working for the victims welfare etc. http://indiatoday.intoda...diatoday%3Cbr/%3E%20cite
pradeesh  
#11 Posted : 03 December 2014 14:01:53(UTC)
Rank: Super forum user
pradeesh

Hope it will never happen again any where in the world...... Prayers.... Pradeesh
flukey  
#12 Posted : 05 December 2014 13:11:02(UTC)
Rank: Forum user
flukey

Also interesting to note that I dont believe any compensation has ever been paid as Union Carbide still maintain (as stated on their website) that the incident was due to sabotage!
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