Rank: New forum user
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Hi, I'm looking for some advice
Just before Christmas my place of work started doing paint spraying on site. Not full vehicle resprays, just individual panels ie. a bumper. To start with this was done in the workshop next to where I work but it has now moved into the other half of the bay I work in. I asked the paint sprayer why and was told that people complained so it was moved. The only thing that separates my bay from the bay where the painting is being done is flaps of plastic that you can walk through, by no means enough to stop fumes etc coming through.
The only extraction/ventilation that is being used is a unit on wheels and this is switched on afterwards so by then the paint fumes have already gone everywhere.
I am very unhappy with the current situation. I recently realised that the sprayed wasn't using the ventilation unit as it's a pain to move around. They are now using it everytime they paint but probably only if I'm there. The fumes have caused me to have a headache on more than one occasion.
I've decided to leave my bay every time they paint and open the door for 20-30 minutes until I've spoken to the H&S co-ordinator, who I may add hasn't been on a single H&S course and was just given the title a few months ago.
I'm concerned for my health as after researching online I have found that the fumes from two pack paint are harmful and can cause asthma.
My employer has not taken a single step to ensure my own health is not affected. They have no idea when it's safe to switch off the ventilation unit, a ventilation engineer has never been called to look at the set up and there are no COSSH data sheets anywhere or signs on any doors to say that painting is taking place.
Yesterday a contractor was actually working less than ten feet away from the painting whilst fitting a tail lift to a vehicle. He was totally exposed to the fumes.
Can somebody please give me some idea of how to approach my employer? I don't want to go in all guns blazing. I've been looking online over the past few days and so many areas are being breached.
As of monday the next time I get a headache I plan to log it in the accident book so there is a record of the incident. I want to do everything by the book from the offset.
People in the bodyshop next door say to me that I shouldn't be exposed to the fumes and what makes me really angry is that the operation has been moved in to the bay joined to mine because other people complained. Clearly there is an issue, moving it isn't going to solve it
Thank you
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Rank: Super forum user
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Give the HSE a quick ring
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Rank: Super forum user
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No do not ring the HSE or at least not at this stage......
Are the paints really, two pack? Do they contain isocyanates or are they a water based product?
Are your headaches directly associated with the paint spraying process?
Do the painters wear mask and if so what type?
What were others complaining about? Was it the fumes or the fact they were working in that area?
Your right as to say not to go in 'all guns blazing' at this stage. Try and to get some fact and then look at the situation to get some positive communication with your employer to address the situation.
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Rank: Super forum user
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Toe wrote:No do not ring the HSE or at least not at this stage......
Are the paints really, two pack? Do they contain isocyanates or are they a water based product?
Are your headaches directly associated with the paint spraying process?
Do the painters wear mask and if so what type?
What were others complaining about? Was it the fumes or the fact they were working in that area?
Your right as to say not to go in 'all guns blazing' at this stage. Try and to get some fact and then look at the situation to get some positive communication with your employer to address the situation.
All too obviously the employer has no interest in employee health. Or safety. Here, have a read of my unions solicitors view on the matter: http://www.thompsons.law...-compensation-claims.htm
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Rank: Super forum user
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Does anyone know anything about the paint?????????
Are the fumes flammable ?????????
I have experience dealing with a workshop fire caused by flammable fumes being ignited by mechanic working on another vehecle in the workshop. The mechanic died due to the burns he received.
If this is a recently started activity there should be a fire risk assessment, that will begin the process of determining the segregation and ventilation required.
Ask your employer to show you the FRA. You could have a word with the insurers because they will definately not be happy.
Their name will be on their certificate on display in the premises.
Good luck.
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Rank: Super forum user
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Rank: Super forum user
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This sounds bad. I agree with Toe's suggested approach - first make sure you have all the facts. You need to know exactly what the paint is (if it is isocyanate, this is very bad), and find out if there is a risk assessment or COSHH assessment (it could be called either) for the use of it.
If the H&S coordinator lacks knowledge, see if you can point them to the guidance about paint spraying on the HSE website to get them better informed (it sounds like you have already looked at this yourself so I'll assume you know where it is). You may be able to get them to take up the cause.
And I don't suppose you are in a trade union ... ?
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Rank: Super forum user
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Toe wrote:No do not ring the HSE or at least not at this stage......
Are the paints really, two pack? Do they contain isocyanates or are they a water based product?
Are your headaches directly associated with the paint spraying process?
Do the painters wear mask and if so what type?
What were others complaining about? Was it the fumes or the fact they were working in that area?
Your right as to say not to go in 'all guns blazing' at this stage. Try and to get some fact and then look at the situation to get some positive communication with your employer to address the situation.
Totally disagree, the company need a wake up call and a bill for fee for intervention might just get them to think seriously about SHE in their workplace, they need a push
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Rank: Super forum user
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Bigmac1 wrote:Toe wrote:No do not ring the HSE or at least not at this stage......
Totally disagree, the company need a wake up call and a bill for fee for intervention might just get them to think seriously about SHE in their workplace, they need a push The OP asked the following question. Can somebody please give me some idea of how to approach my employer? My advise was answering the OP's question, and at this stage we don't know what type of paint it is. I do get your point and sometimes this works, but its often not the direct immediate answer.
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Rank: Super forum user
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quote=JohnMurray] Toe wrote:No do not ring the HSE or at least not at this stage......
Are the paints really, two pack? Do they contain isocyanates or are they a water based product?
Are your headaches directly associated with the paint spraying process?
Do the painters wear mask and if so what type?
What were others complaining about? Was it the fumes or the fact they were working in that area?
Your right as to say not to go in 'all guns blazing' at this stage. Try and to get some fact and then look at the situation to get some positive communication with your employer to address the situation.
All too obviously the employer has no interest in employee health. Or safety. Here, have a read of my unions solicitors view on the matter: http://www.thompsons.law...-compensation-claims.htm Compensation appears to be the option on everything these days! If you go on a fact finding message and don't get the answers you want or need, then when you call in the HSE don't be surprised when they know it was you unless your going to tell them that this is an option open to you if they don't address the problem.
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Rank: Super forum user
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Hi
Don't delay speaking to your employer. Do it today, and tell them what your concerns are, honestly and truly. Ask them to come down whilst the spraying is taking place. Also, don't wait to see your H&S Coordinator, contact them now.
If you are not satisfied then there should be a workplace HSE poster with details on it about what you need to do and what your rights are.
I have sent this as a PM as well.
Regards Ian
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Rank: Super forum user
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IanDakin wrote:Hi
Don't delay speaking to your employer. Do it today, and tell them what your concerns are, honestly and truly. Ask them to come down whilst the spraying is taking place. Also, don't wait to see your H&S Coordinator, contact them now.
If you are not satisfied then there should be a workplace HSE poster with details on it about what you need to do and what your rights are.
I have sent this as a PM as well.
Regards Ian I went through that years ago....Painting operations in a fabrication workshop, while welding/flame-cutting and fabrication were ongoing... Conditions were so bad that employees were complaining of headaches, nausea and poor breathing. The workshop heaters (gas, recirculated air) heat exchangers eventually got blocked with soot. The heating engineer came in, cleaned them, and told management never to call him again (he was totally black....) Management took it seriously when the workforce started going home rather than breath the rubbish in...they then switched to night spraying, same workshop. The paint was solvent based zinc phosphate primer. The floor was inches deep in overspray.... (dried to a powder)
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Rank: Forum user
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The company is failing on so many counts No Data Sheets No P.P.E No Occupational monitoring No Health surveillance No Extraction ??
You MUST seek external support now if your safety co-ordinator isn't trained then he is no help. Not only could your health be at risk but your fellow co-workers too
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Rank: Super forum user
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The fire service would be interested, especially if flammable fumes ate present. And if there is no fire risk assessment they would require one.
You could contact your local fire station, do that fom home, they probably work a night shift, and tell them you want some advice and they should make a visit.
Tell them you wish to remain anomynous and they will respect that.
If you do that it should start the process of getting everything in place.
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Rank: New forum user
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Toe wrote:No do not ring the HSE or at least not at this stage......
Are the paints really, two pack? Do they contain isocyanates or are they a water based product?
I have been told that they are two pack paints and I've taken a photo of one of the tins that was left out. Printed in bold is that it contains Isocynates.
Are your headaches directly associated with the paint spraying process? Yes
Do the painters wear mask and if so what type? The girl who does the painting sometimes wears a mask. It's just a fairly basic mask with a filter on either side. There's a guy that sometimes does some painting and did so with a spraycan on friday and this monday, he doesn't wear a mask and did'nt even swith the ventilation unit on. When I realised I opened the roller shutter in my bay and their bay. They don't like opening their roller shutter as dust etc. blows in.
What were others complaining about? Was it the fumes or the fact they were working in that area? Fumes as far as I'm aware. I'll try and find out more info.
Your right as to say not to go in 'all guns blazing' at this stage. Try and to get some fact and then look at the situation to get some positive communication with your employer to address the situation.
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Rank: New forum user
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Thank you for all of the replies, I did'nt realise so many people had replied or I would have came back sooner
I've spent last Thursday and Friday evening as well as Saturday and Sunday looking at many, many sites on line and really reading up on everything.
I sent my manager and the health and safety co-ordinator an email on Monday morning stating all of my concerns. The H&S co-cordinator has echoed all of my concerns and has agreed that the fumes are very strong and can be smelt from far away.
Our manager was meant to come back from a week off on Tuesday this week but has been off ill so far this week.
Two other points I just want to raise are that all of the paints are stored in an old metal cupboard, its not fire proof.
Secondly, on the back of the extraction unit it states "Warning. Use with Iscoynate 2k clearcoats will result in premature filter blockage"
Am I right in thinking that therefore this unit is'nt even meant to be used with two pack paints?
I'm going to wait for my manager's response and if that doesn't come or is not satisfactory I'll email the CEO and Aftersales manager. The third step will be the local office for the HSE.
Thank you for all of the advice. So far this week there has only been painting on monday but regardless of how frequent it happens it needs to be looked in to as it's not safe IMO.
I'll let you know asap what happens next
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Rank: Super forum user
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IWright wrote: .... on the back of the extraction unit it states "Warning. Use with Iscoynate 2k clearcoats will result in premature filter blockage"
Am I right in thinking that therefore this unit is'nt even meant to be used with two pack paints?
If the 2K isocyanate product dries/cures at room temperature then any extracted fumes will become deposited and cured in the filter and eventually the filter will become blocked and you will have no extraction at all. The HSE guidance on isocyanate spraying starts here: http://www.hse.gov.uk/pubns/books/hsg276.htmand there's more guidance here http://www.hse.gov.uk/pubns/indg473.htmfree pdf downloads John
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Rank: Super forum user
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Rank: Super forum user
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IW, I work as a consultant, and I have worked with the paint industry but not with isocyanates. I do know the hazards but I can't give detailed advice on spraybooths. The HSE COSHH regulations require that you employ a competent contractor to design a spraybooth suitable for use of isocyanates.
The serious problem you have is that as well as the sprayers there other persons at risk - if they can smell the paint then they are exposed to the serious health risks.
If an HSE inspector was on your premises the company and the manager would be prosecuted and have criminal record, I will find cases to confirm this.
John
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Rank: Super forum user
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IW, The links above are HSE guidance. The COSHH regulations apply to any hazardous substance including isocyanates, and are explained in the Approved Code of Practice L5, which quotes and explains the LAW and suggests how to comply with it, http://www.hse.gov.uk/pubns/books/l5.htmGuidance from HSE can be used in court; if you don't follow HSE guidance the judge will say you have failed to take reasonable care of employees. With regard to fume extraction equipment (LEV) this is the only way to control the isocyanate hazard in your situation, so in court a judge will say you have broken the law if you have not maintained the LEV in a suitable efficient condition. Read these FAQ for more advice http://www.hse.gov.uk/lev/faqs.htmJohn
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Rank: Super forum user
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Rank: New forum user
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Thank you for all of the links, I have looked at all of them
As my immediate manager has been off work for 2.5 weeks (due back in tomorrow) my issue has now gone above his head whilst he has been off. A more senior manager has now got involved.
Today I was informed by him that myself and three people in the bodyshop are going to be tested next week for exposure to isocynates and all painting has stopped until further notice.
This may sound like a big step in the right direction and in a way it is but I doubt very much they will find any trace of isocynates at the moment in time as I myself have been keeping myself away from the spraying as much as possible and two of the other three people work in a different, separate bay. The paint sprayer did however tell me yesterday that her chest feels tight after she's been painting.
I got the feeling from my brief conversation with the manager that if the tests show no trace then in his opinion there is nothing the matter with the setup although he is not qualified to make this decision.
I can see the operation continuing just the way it is. On many of the links provided to the HSE site it clearly states that nobody should be exposed to paint mist which I am.
If things do start again I'll have to remove myself from the bay for thirty minutes every time and the other option is that if this can't be sorted out in house I'll have to contact the HSE local office. I don't really want to go down this route as I'm sure it will annoy a few people but what other option do I have?
I guess I need to wait and see first but I spoke to the H&S co-ordinator earlier and he said the manager had said to him that if the painting is only done a couple of times a week he doesn't see a problem. Sometimes it can be three times a day, other times it may be once a week. It totally varies but either way the whole set-up is wrong.
The ventilation unit states isocynates prematurely block the filters, the filters have never been changed as it stands, they don't know when to change them and they also don't have a clue when it's safe to go back in the room and when the mist has cleared.
I have very little confidence in the company. They are currently trying to settle out of court with an employee who was injured whilst at work three years ago. The whole incident has been a big cover up and they've tried to get him sacked but have so far been unsuccessful. This is why I'm a bit wary of taking it further but I don't want my health to be affected
Thank you for the replies and help so far
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Rank: Super forum user
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IW, tell your H&S man and manager(s) that if they 'don't see a problem' then they shouldn't mind if an H&S inspector comes on site, and he'll says it's OK. I know he won't. Regulations have been breached. And I expect there will be a prosecution, and probably not just the business. Managers and supervisors can be prosecuted for 'turning a blind eye' to obvious risks and this is explained in Section 37 of the Health and Safety at Work etc Act. Quote:Section 37 provides that where an offence has been committed by an organisation and is proved to have been committed with the consent (turning a blind eye) or connivance (between two or more persons), or to have been attributable to any neglect (by one or more persons) on the part of any director, manager or secretary (that is, persons in charge/in control of the organisation, known as the "controlling mind") then they shall be guilty of that offence as the organisation and can be prosecuted. Do they want to have a criminal record? IW, I really sympathise with your problem and wish you well in your pursuance with this problem. JW
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