Rank: New forum user
|
Newbee here, hi to all. I am wondering if there is anyone on the forum who may be able to shed some light on a product that is worn like a watch but is claiming to accurately measure vibration magnitudes being emmited from a hand held tool, on the surface thhe device looks wonderful as there is no real input required from the user but where i see a problem is this. If when the tool is operated you touch the motor housing at the grip points, the vibration is very strong, if i then touch the back of the hand that is gripping the tool the vibration is considerably less, then if i touch the watch on the wrist there is hardly any vibration being felt and i am trying very hard to try and figure out how a monitor on the wrist takes into account all hand sizes and shapes, gloves or no gloves worn, and has an algorythm to make accurate readdings. An important note is that the company has some very detailed disclaimers basicaly imdemnefying them of any blame owing from their device useage... in short you cant depend on their date in a court of law and theyy wont be responsible if you do use it. As i understand it, the HSE has a rather cool paper on this and its L140, it quite clearly states in it that measurement of magnitudes needs to be on thee tool and at the grip points, but even though that is pretty clear, i am being led to believe that its only a guide and we dont have to follow it???. If anyone has any thoughts on this, i would really love to hear them. Best regards.
|
|
|
|
Rank: Forum user
|
Hello Mike,
You seem to have come to a very good conclusion all on your own. These devices are at best indicators, they don't provide any "real" data. It's the grip interface where measurement needs to be done. If you use the search function you will see that there have been previous posts of a similar kind to yours.
It's friday afternoon, so your likely to get more feedback early next week.
All the best.
|
 1 user thanked James Robinson for this useful post.
|
|
|
Rank: New forum user
|
Hi Mike, I've spoken to HSE on this matter and they aren't impressed with these devices, and they cost a lot of money. Better to follow the guidance within L140, although it is a bit of a read. Without going into a load of detail all these devices do is tell you the vibration exposure, which as previous posts have highlighted have a number of variables, and therefore you pay a fortune for something you don't need and is unreliable. There is nothing in the legislation that says you can't use the manufacturers vibration magnitude levels, albeit they aren't great, but you can use them. The key is to demonstrate that you have controlled the risk. Again from expierience with HSE I had the following:
- Purchasing policy favoured lower vibration tools (note, Reg 6 of the noise and vibration regs are the same and if one is higher than the other then that's a conflict HSE can't solve. So I found out when I asked them)
- Clear maintenance of tools records
- Evidence of risk reduction e.g. we had a corer that was over 24m/s but we bought a jig and it reduced it to negligable
- Control - all hired tools come through a single point with vibration data and date of last and next inspection, which is recorded, before being issued to the workers
- Surveillance - make sure that you are doing it when your risk assessment shows your workers are exposed above 100 points.
Hope this helps :o)
|
|
|
|
Rank: New forum user
|
Hi Doran. What you and james have said make perfect sense to me, it is interesting that the HSE are not impressed with them, what is a pain though is that although the HSE are not fans, they could be a bit more proactive in telling the companies in question that they are not following the regulations properly. Can i ask how you went about speking with the HSE, was it through Buxton perhaps? any advice on that would be great as i really think that the usual ask a question via their website may not get me the answers i need to drive home the none negotiable points.
I am one of about four people ( one of them a H&S advisor to management) and nobody but me and you kind chaps in the IOSH forum can see the clear as day regulations specified in L140 and how its applied, especially the paragraph that states where the vibration magnitueds are to be measured which clearly states with a diagram its on the grip point axis and not on the wrist. Nobody seems to understand it and see it the right way, they seem to be going headlong into buying something that could make someone who has already got job specific Carpal Tunnel syndrome end up getting further high magnitude exposures which will be higher than registered on the wrist worn monitor, all i can do is spell out my feelings on this and hope that they see sense in the end.
If you could let me know how you got to speak with someone, i would really appreciate it.
Best regards. Mike.
|
|
|
|
Rank: New forum user
|
Hi Mike, We currently use a wrist worn system to monitor and log our vibration exposure levels. The system we use has RFID tags which can be set to the actual vibration level of the tool. We use a calibrated vibration measuring device to get acurrate measurments of the job process. This allows us to get actual usage real time data :-). The wrist worn monitor has it's' own accelerometer and has been surprisingly close to the real measurments. We use it more to give us guidance on when the tool is starting to 'Drop off' and need maintenance. It also helps if a tool is used without connecting as some level of vibration is registered. The systems are proving extremely good at helping us control our vibration exposure. We have gone from an exposure of close to 350 points per employee to each person being under 100 points, although I do have full support from the managment team too! The tools should be used in conjuction with a specific readings for the job, but on the other hand it's a dam sight better than doing nothing at all. Hope this helps Nick
|
|
|
|
Rank: Super forum user
|
Anything with a lengthy list of disclaimers means the manufacturer has no confidence in its own product so why should the consumer?
|
|
|
|
Rank: Super forum user
|
Anything with a lengthy list of disclaimers means the manufacturer has no confidence in its own product so why should the consumer?
|
|
|
|
Rank: New forum user
|
Thanks roundtuit. That is a very good point and one which speaks volumes about their faith in their approach to this. I sure would love to hear what the indusrty and the HSE say about the wrist measurment caper as it is playing with peoples health.
|
|
|
|
Rank: Super forum user
|
I always work out my own HAVS calculations without need for expensive watches or monitors, Not only do you spend more time than neccessary on that particular job, but the necessary ongoing expense and calibration every so often makes this an expenses, Long winded option to something which is pretty easy to calculate, Even the HSE have an online Calculator for you to use. Its a Gimmick
|
|
|
|
Rank: New forum user
|
Hi Gerrysharpe. Thank you for your feedback, i must admit that the general feeling i am sensing is that the product is not the hottest thing since sliced bread, and its operating with concepts of where to measure that are way outside of what the HSE says, this is all good information for me so thanks to everyone so far, and if anyone else wishes to add to this topic, please do feel free. Thanks. Mike.
|
|
|
|
Rank: Forum user
|
Am I right in saying that the manufacturers data on vibration is not accurate data. They also give a K value, which I have been told is the error in the data, so it could be + or - the K value
|
|
|
|
Rank: New forum user
|
Hi Bazzer. Thank you for your question about the "K" factor. It is an interesting one because the manufacturers stated magnitude data is a legal requirement that has to be declared , but there is an extremely good chance that how the manufacturers data is attained will not be acquired in a real world test where the tool is given to a technician , a good example would be an orbital sander, typically the actual magnitude test results acquired via a Larson Davis vibration measuring instruments will pretty much never match the manufacturers stated data, I have had tests done over the last two years with the leading manufacturers sanders and I can honestly say that pneumatic dual action sanders are probably the most notorious for high risk magnitude generators, but there is as of today there is a very rare exception to this as a very special electric gear driven sander has produced a 4.1 m/s 2 whilst using a six inch 80 grit disc, that is amazingly low and it's stock removal rate is staggering.
I always added the " K" factor to the stated magnitudes, but even when I did the readings were always far higher that what was stated, but to be fair to the manufacturers, the reading is can vary quite a lot depending on several factors, the amount of force gripping the tool, the amount of pressure applied to the tool, and what you are sanding and what abrasive grit is being used, even the amount of dust extraction vacuum for the dust will add to the magnitude as it will to a degree suck the sander to the surface and make the abrasive git bite harder into the substrate and increase magnitude, there are so many variables that will alter the end resulting readings it would make your head spin .
|
|
|
|
You cannot post new topics in this forum.
You cannot reply to topics in this forum.
You cannot delete your posts in this forum.
You cannot edit your posts in this forum.
You cannot create polls in this forum.
You cannot vote in polls in this forum.