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YorkSafety  
#1 Posted : 17 February 2017 15:29:56(UTC)
Rank: Forum user
YorkSafety

Hi

We are looking at vibration risk from a hand held grinder and using the HSE hand arm vibration calculator to calculate maxiumum acceptable exposure duration in hours and minutes.

The suppliers manual gives a vibration magnitude of 5ms2 and a uncertainty K of 1.5ms2. Is the K value used in the calculation?

Regards

Roundtuit  
#2 Posted : 17 February 2017 16:50:50(UTC)
Rank: Super forum user
Roundtuit

So the supplier is telling you the level can be somewhere between 3.5 and 6.5 (value +/- uncertainty)

Working worst case scenario use 6.5 in the HAV's tool

thanks 2 users thanked Roundtuit for this useful post.
Striker84 on 17/02/2017(UTC), Striker84 on 17/02/2017(UTC)
Roundtuit  
#3 Posted : 17 February 2017 16:50:50(UTC)
Rank: Super forum user
Roundtuit

So the supplier is telling you the level can be somewhere between 3.5 and 6.5 (value +/- uncertainty)

Working worst case scenario use 6.5 in the HAV's tool

thanks 2 users thanked Roundtuit for this useful post.
Striker84 on 17/02/2017(UTC), Striker84 on 17/02/2017(UTC)
YorkSafety  
#4 Posted : 18 February 2017 11:15:18(UTC)
Rank: Forum user
YorkSafety

Hi

Thank you for your reply, we have entered the 6.5 value into the HSE calculator which has given a time limit of 45 minutes. Does this seem about right to you for a hand held grinder?

Regards

gerrysharpe  
#5 Posted : 18 February 2017 12:02:16(UTC)
Rank: Super forum user
gerrysharpe

Ok i use a handy Free Hav Calculator on my android phone  https://play.google.com/store/apps/details?id=com.toolminder.havcalculator&hl=en_GB  Its pretty good and i can do calculations as i go round the sites.

Just found out you can use it too if you have a windows phone https://www.microsoft.com/en-gb/store/p/hav-calculator/9wzdncrdq7kx

I input the 6.5 m/s2 which is the Exposure magnitude

This gave me 85 points per hour

So the trigger time to reach for...

EAV 2.5m/s2 A(8) is 1 hour and 11 minutes

ELV 5m/s2 A(8) is 4 hours 44 minutes

High risk (above the ELV)

Employees who regularly operate:

  • Hammer action tools for more than about one hour per day; or
  • Some rotary and other action tools for more than about four hours per day.

Employees in this group are likely to be above the exposure limit value set out in the Regulations. The limit value could be exceeded in a much shorter time in some cases, especially where the tools are not the most suitable for the job.

Medium risk (above the EAV)

Employees who regularly operate:

  • Hammer action tools for more than about 15 minutes per day; or
  • Some rotary and other action tools for more than about one hour per day.

Employees in this group are likely to be exposed above the exposure action value set out in the Regulations.

Hope that helps

Edited by user 18 February 2017 13:19:38(UTC)  | Reason: added Windows Phone link

thanks 2 users thanked gerrysharpe for this useful post.
ke5283 on 18/02/2017(UTC), Striker84 on 18/02/2017(UTC)
YorkSafety  
#6 Posted : 19 February 2017 20:46:44(UTC)
Rank: Forum user
YorkSafety

Hi

Thank you for your reply, it is much apprecited. Whilst using the HSE vibration calculator putting in the 6.5 value a warnimg comes up (bottom right) stating exposure potentially above 2.5m/s2 A(8) EAV(100 points). The only way I can get this warning to stop is to reduce the time to 45minutes, presumably this keeps exposure below the 2.5m/s2.

I suspect keeping exposure below 2.5m/s2 minimises the liklihood of employees being exposed at or above the exposure action value and therefore (unless the risk assessment indicates otherwise) health surveilance is not required.

I presume it is therfore reasonable to put a maximum daily use of 45 minutes on th hand held grinder?  

Roundtuit  
#7 Posted : 19 February 2017 22:14:22(UTC)
Rank: Super forum user
Roundtuit

I would be looking for a new grinder - manufacturer figures are for brand new well maintained equipment. Start using this in the real world and it is likely 20 - 30 minutes trigger time gets the employee to the action value.
thanks 2 users thanked Roundtuit for this useful post.
YorkSafety on 20/02/2017(UTC), YorkSafety on 20/02/2017(UTC)
Roundtuit  
#8 Posted : 19 February 2017 22:14:22(UTC)
Rank: Super forum user
Roundtuit

I would be looking for a new grinder - manufacturer figures are for brand new well maintained equipment. Start using this in the real world and it is likely 20 - 30 minutes trigger time gets the employee to the action value.
thanks 2 users thanked Roundtuit for this useful post.
YorkSafety on 20/02/2017(UTC), YorkSafety on 20/02/2017(UTC)
johnanthonyscott  
#9 Posted : 18 March 2017 16:02:36(UTC)
Rank: Forum user
johnanthonyscott

I agree with the above post, I would definately purchase a new grinder.

Any grinder which can only be used for less than or up to a maximum time of 1 hour should be replaced to prevent over-use.

Nick A  
#10 Posted : 20 April 2017 14:29:29(UTC)
Rank: Forum user
Nick A

One further comment, if you actually measure the vibration at both handle positions you will find it likely that the results you obtain will differ from the manufacturers results. Please measure to obtain the correct results, its also best practice not to change the disc type after the tests.

do not rely on manufacturers data, it is reliably unreliable.

Regards

Nck

SteveL  
#11 Posted : 21 April 2017 11:59:39(UTC)
Rank: Super forum user
SteveL

When assessing the magnitude of tools I use this site. You might have to register but it helps when purchasing new tools as well. https://www.operc.com/havtec/havinfo.asp

jprictor  
#12 Posted : 01 June 2017 18:13:28(UTC)
Rank: Forum user
jprictor

Is there a weekly!!!!! exposure limit?

Bigmac1  
#13 Posted : 01 June 2017 19:45:41(UTC)
Rank: Super forum user
Bigmac1

Yep daily x 7

Roundtuit  
#14 Posted : 01 June 2017 20:58:00(UTC)
Rank: Super forum user
Roundtuit

Well - identified another employer I will not be working for. A normal working week is between 37.5 and 40 hours - 7 days indicates an employer that has never heard of the Working Time Directive, regardless of the vote on 8th June they will be in court long before WTD is ever repealed.
Roundtuit  
#15 Posted : 01 June 2017 20:58:00(UTC)
Rank: Super forum user
Roundtuit

Well - identified another employer I will not be working for. A normal working week is between 37.5 and 40 hours - 7 days indicates an employer that has never heard of the Working Time Directive, regardless of the vote on 8th June they will be in court long before WTD is ever repealed.
Bigmac1  
#16 Posted : 02 June 2017 14:23:11(UTC)
Rank: Super forum user
Bigmac1

WTD only applies to those who dont opt out and its averaged out over a period. A working week is in quite a few cases 7 days. Hence if a shift pattern meant 7 day working you wouldnt put your grinder down on day 6 would you. 

SNS  
#17 Posted : 05 June 2017 20:57:53(UTC)
Rank: Super forum user
SNS

Originally Posted by: Bigmac1 Go to Quoted Post

WTD only applies to those who dont opt out and its averaged out over a period. A working week is in quite a few cases 7 days. Hence if a shift pattern meant 7 day working you wouldnt put your grinder down on day 6 would you. 

Yes to the question of putting it down on day 6. If you have reached the exposure limit not to do so may be an offence ... for the company and for the operator, http://www.hse.gov.uk/vibration/hav/advicetoemployers/index.htm 

paul.skyrme  
#18 Posted : 05 June 2017 21:08:43(UTC)
Rank: Super forum user
paul.skyrme

Just curious, those of you who actually measure vibration from hand held tools.

How do you do this, do you use gloves with accelerometers built in, or do you attach accelerometers to the tool?

Take for example the side handle of a 100/125mm angle grinder.

What is the mass of the handle, and what would be the mass of the accelerometer and attatchments you would fit to the handle to take the measurements?

How do you "hold" the grinder when taking the measurements?

Yes, this is a loaded question, from an Engineer qualified to what they call Level 2 in vibration analysis (C&G).

SNS  
#19 Posted : 05 June 2017 21:12:39(UTC)
Rank: Super forum user
SNS

Its a while, and a couple of companies ago ... 

We used Reactec HavMeter (others are available) The management and control of the system should have been simple enough but was a little problematic.

Edited by user 05 June 2017 21:13:24(UTC)  | Reason: spillchocker

paul.skyrme  
#20 Posted : 06 June 2017 05:34:19(UTC)
Rank: Super forum user
paul.skyrme

SNS,

That device is measuring trigger time from the parameters stored in the little memory disk it seems.

I am guessing that the parameters stored in there by the master system for each tool will be the tool OEM data?

MaxPayne  
#21 Posted : 06 June 2017 07:39:53(UTC)
Rank: Super forum user
MaxPayne

We looked at this system (and similar) following a hard-sell from a rep, but for us they were prohibitively expensive and are relaint on the data input against each tool, so typically the manufactueres.  Instead we tag each tool with points per five minutes trugger time which for new tools we base on the manufacturers data; however we field test tools over time so that we get an accurate picture of the vibration characteristic plus can demonstrate and understand any degrading of the tool over time through wear and tear.  We're a liitle way off but we hope to use that data to inform replacement frequencies and so gather whole life cost data for the power tools generally.

Meant to add that what features heavilly is education and informationj provided to end users so that they understand and can to a degree self-manage exposure.

Originally Posted by: paul.skyrme Go to Quoted Post

SNS,

That device is measuring trigger time from the parameters stored in the little memory disk it seems.

I am guessing that the parameters stored in there by the master system for each tool will be the tool OEM data?

Bigmac1  
#22 Posted : 07 June 2017 20:14:49(UTC)
Rank: Super forum user
Bigmac1

Originally Posted by: SNS Go to Quoted Post
Originally Posted by: Bigmac1 Go to Quoted Post

WTD only applies to those who dont opt out and its averaged out over a period. A working week is in quite a few cases 7 days. Hence if a shift pattern meant 7 day working you wouldnt put your grinder down on day 6 would you. 

Yes to the question of putting it down on day 6. If you have reached the exposure limit not to do so may be an offence ... for the company and for the operator, http://www.hse.gov.uk/vibration/hav/advicetoemployers/index.htm 

Extract from the ACOP

The exposure to vibration averaged over one week (A(8)week ) is the total exposure occurring within a period of seven consecutive days, normalised to a reference duration of five 8-hour days (40 hours). It is ascertained using the formula:

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