Rank: Forum user
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Hi. The PC on one of my projects had a incident on a site in Australia whereby they tried to remove a broken down 360 excavator. During the process they used a chain to try to pull the excavator from where it had broken down, that broke causing it to strike the cab and caused a serious injury to the operator. Now they have issued a global report requesting all their contractors to provide a recovery plan and RA in the event of this happening on other sites. For this I assume I would just use the manufacturers guide for each piece of plant equipment to identify the correct sling that is required (not chain) but I was wondering if anyone could point me in the direction to a template recovery plan or something along these lines. Thanks in advance!
Aaron
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Rank: Super forum user
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Nothing to help you Aaron but I'd like to see if anything turns up to assist you. Sounds like serious underestimate of load calculations - remember that the tracks are going to add significant slip resistance to drag so it isn't just just a straightforward weighting calculation. Also any load shift under tension will shock load the rig... I am thinking massive margins for the safety factors. Lets see who turns up as our expert.... Can you expand on the scenario - enviroment, incline machine size etc?
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Rank: Forum user
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Hi Steve,
Thanks for the fast response, that’s my feelings towards the situation as well in terms of the calculations and margins for safety factors. I have no further information from the incident at the moment as I only found out this afternoon but if do I will let you know. Thanks
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Rank: Forum user
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Hi,
For starters I would think that the specific excavator instruction manual or user guide is needed.
Cheers
Andy
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Rank: Forum user
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Just to alter my previous response:-
What I would do is to firstly have a look at some excavator manufacturers instruction manuals to get an idea as to what their recommendations are.
I would do a search for a company that specialises in the recovery of heavy plant, ask them for advice and if they have a plan - risk assessment they would be willing to share.
Cheers
Andy
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Rank: Forum user
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Very happy for you to PM me to discuss.
Certain clients will require you to have a recovery plan and a set of procedures for removal of stricken plant in order to maintain operations; for instance rail/aviation.
There are a couple of ways to do this, however I would urge caution. Recovery of plant (i.e moving plant that will not start) is a specialist activity. The skills involved are specialist and as such there are organizations that can assist the contractor in this situation.
With regards to a plan – once you have entered into contract with an organization to provide the service on emergency call out, they provide a generic plan which includes call out numbers, generic methodology and assessment. The specifics of the assessment are completed once on site when the risks can be considered at point of work.
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 1 user thanked Sweep for this useful post.
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Rank: Forum user
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This is what I used to do in the plant hire game. If people don't know what they are doing they can do serious damage to both people and equipment. We had a customer once did £5k worth of damage to an excavator slew motor by trying to drag it around by the arm.
My recovery plan was always "In case of breakdown do not try to move the machine, call our technical services department" and we would then send an engineer and if they couldn't fix the problem we would send for a recovery team. And, Sweep is correct in that they would supply their own RAMS upon request.
Originally Posted by: Sweep 
Very happy for you to PM me to discuss.
Certain clients will require you to have a recovery plan and a set of procedures for removal of stricken plant in order to maintain operations; for instance rail/aviation.
There are a couple of ways to do this, however I would urge caution. Recovery of plant (i.e moving plant that will not start) is a specialist activity. The skills involved are specialist and as such there are organizations that can assist the contractor in this situation.
With regards to a plan – once you have entered into contract with an organization to provide the service on emergency call out, they provide a generic plan which includes call out numbers, generic methodology and assessment. The specifics of the assessment are completed once on site when the risks can be considered at point of work.
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 1 user thanked Charlie Brown for this useful post.
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Rank: Super forum user
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Thanks for the comments - speaking for myself and not the OP, I fully respect the advice above... but would like to know 'what good looks like' so that I can better understand these emergency call out contracts. In my case I am not trying to become, but trying to understand. Seeing and sharing RA and SSW helps me to determine who knows what they are talking about. It certainly does not mean I am going into the marketplace as the new plant recovery Messiah!
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Rank: Forum user
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Just came across this:-
Plant and Equipment Vehicle Recovery Work Method Statement - The Australian Rail Track Corporation (ARTC)
http://www.artc.com.au/library/WHS-WI-010.pdf
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Rank: Super forum user
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Thanks Andy - great find for me, helps me on my way towards understanding... things like this also enable more 'self help' and applying meaningful search criteria. Much appreciated to the OP and respondents.
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Rank: Forum user
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Looks to be a sensible approach really, thanks.
Originally Posted by: AndyMcCluskey 
Just came across this:-
Plant and Equipment Vehicle Recovery Work Method Statement - The Australian Rail Track Corporation (ARTC)
http://www.artc.com.au/library/WHS-WI-010.pdf
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Rank: Forum user
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Thank you both for you guidance. In respect to my situation the PC has asked that we have the equipment ready and available on site in the event of it occuring. For my company we have an appointed person, lift supervisors and slingers available so we can properly plan the lift. With the correct paperwork in place would this not suffice? Or is there specific training that would be required.
Thanks
Originally Posted by: Charlie Brown 
This is what I used to do in the plant hire game. If people don't know what they are doing they can do serious damage to both people and equipment. We had a customer once did £5k worth of damage to an excavator slew motor by trying to drag it around by the arm.
My recovery plan was always "In case of breakdown do not try to move the machine, call our technical services department" and we would then send an engineer and if they couldn't fix the problem we would send for a recovery team. And, Sweep is correct in that they would supply their own RAMS upon request.
Originally Posted by: Sweep 
Very happy for you to PM me to discuss.
Certain clients will require you to have a recovery plan and a set of procedures for removal of stricken plant in order to maintain operations; for instance rail/aviation.
There are a couple of ways to do this, however I would urge caution. Recovery of plant (i.e moving plant that will not start) is a specialist activity. The skills involved are specialist and as such there are organizations that can assist the contractor in this situation.
With regards to a plan – once you have entered into contract with an organization to provide the service on emergency call out, they provide a generic plan which includes call out numbers, generic methodology and assessment. The specifics of the assessment are completed once on site when the risks can be considered at point of work.
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Rank: Forum user
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I guess it depends on what you are lifting. If it was something that is in "stowed" position then you could just go with the manufacturers' recommendations and lifting points and do a normal lift plan from that but if it is say a 360 deg excavator and it is broken down with the arm extended or the turret slewed then you will not find that in the handbook because the load will not match the lifting configuration the manufacturer has set. This is when you will need specialist recovery. We had a Genie 60' boomlift on a windfarm site once and the operator got it bogged so the foreman had the crane pick it up and it fell from about 20' in the air. They used appropriate slings and they used the lifting points on the machine but the turret was slewed 90 degrees so the load became unstable. What they should have done was call for an engineer who could fix the machine insitu or call us for specialist recovery. What happened was the company got a bill for a new machine.
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 1 user thanked Charlie Brown for this useful post.
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Rank: Super forum user
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Aaron The question for anyone who thinks that it's appropriate to have any necessary equipment already on site is "how much do you want to pay?" There are so many potential failure modes that it would be very difficult to second guess what recovery equipment, personnel etc may be required. Some business critical scenarios would justify having belt and braces available just in case. Most won't.
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