Rank: Forum user
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Hi guys,
Looking for some input into the following, I apologise for the length of the posting.
What I am trying to do is develop a safe system of work that can be used with our overhead travelling cranes to allow for various building maintenance operations to be carried out, using a crane as a work platform.
It has so far proved impossible to devise an acceptable method of fall prevention such as handrails, due to the lack of anywhere to fix them to.
What we need is a demountable system that although secure, does not require the fixing of attachments to the crane itself.
I was looking at the four metre long lightweight walkways with integral safety wires, that roofing contractors use and wondered if we couldn’t make use of one of them.
A HIAB or something similar could be used to place one of these onto the top of the crane and once the walkway was positioned there, I thought it could be secured by making use of the ratchet-tightened webbing straps that drivers use to secure loads on trailers.
The webbing straps could be passed over or through the walkway and tightened around the crane bridge, ensuring that corner protectors were in place, as these straps are capable of holding very heavy loads in place, my thinking is that if three were used, they could adequately secure a walkway to the top of the crane.
(I am aware of all the other matters that have to be included, applicable equipment standards, inspection, safe access, ensuring areas are cleared etc., and am proceeding on the basis that requirements have been met and suitable controls are in place.)
Once on the crane, the operator who would be secure within the structure of the handrails, could be prevented from over stretching by being clipped onto the safety wire and would remain free to work along the length of the walkway as needed.
I hasten to add that this is just a notion, one born out of desperation and very much the last throw of the dice before drastic measures will need to be adopted. Nothing has been done to further the idea and I’m sure that fresh pairs of eyes may come up with reasons why it can’t be and that will be helpful in its own way.
Thanks for taking the time to have a look.
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Rank: Forum user
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I presume you mean to attach the walkway to the crane structure itself and I think I know what you are contemplating.
I would offer some words of advice, bearing in mind I don't know the configuration of your Crane:
The general ratchet type straps you are referring usually have a SWL of 5 tonnes (you can get 10t straps) but are designed to prevent a load moving not to support a weight. The weakest points are the hooks and using them in the manner suggested would mean hooking the hooks on each other as there may not be fixing points on the crane itself.
Stability of the platform is not guranteed as it is not in anyway fixed to the crane - just placed on it and secured by people using webbing straps and muscle power to tension them. How will you stop rotation of the platform from happening should excess weight be placed on one side given you are not fixing it to the crane?
You will need a SSOW to attach the walkway to the crane in the first place which may well be more hazardous than using the walkway afterwards. Transfer of personnel at height into the walkway too as they may be unsecured at some point to gain access on a narrow stell support Girder. The Walkway manufacturers and Crane Manufacturers may need to be consulted as you will be using both in a manner in which they were not designed.
You must be able to isolate the Cable/winch from its lateral movement aoong the crane (not just rely on the person operating the crane movment controls not to operate the wrong control) or it will contact the walkway. Is it radio controlled or lead/wand operated?
I'm sure you've looked at using Cherry pickers and so on and discounted them for whatever reason to lead you to consider such a desperate attempt. As a one off you may be able to determine a SSOW, Risk Assess it and make it safe to perfrom whatever maintenance you intend to do, but if this is to be a regular activity I would suggest contacting the crane manufacturer to consider having a permanent platform fixed to the crane.
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Rank: Forum user
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Thanks for the reply wizzpete. Sorry it has taken so long to reply but we are having problems with our connection.
Let me address your points.
The cranes are rather old and are the box girder type so there is plenty of room for the walkway to sit on top. It would be helped with the use of friction matting. The problem is keeping it there
Once it was up there we would use a tower scaffold to fix the straps in place. They would be clamping and not, strictly speaking, supporting.
The configuration of the strap ends would have to be addressed to ensure secure engagement with the crane.
Access onto the walkway would not be an issue as there are fixed access platforms and laddes to allow crane maintenance.
The cross-travel trolley would be positioned to one end and isloated to prevent movement.
Your final point about a permanent platform is a non-runner I'm afraid, thw cross travel trolley, to which the hook is attached runs along the top of the crane, hence the need for a demountable system.
This is an old building and little thought was given to future maintenance when it was built. I am now in the position of trying to get the job done safely. As you obviously realise, I have looked at this problem from every angle and short of emptying the warehouse, there apperas to be no other reasonably practicable means of carrying out the work.
I was wondering if there was any definitive reason as to why it cou;ld not or should not be done in this way.
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Rank: Forum user
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Contact the crane manufacturer, they must surely have been asked this question before and may be able to give you some help.
I'm not sure about fixing the walkway using straps or the overhang of the walkway. Can it not be anchored/fixed to the box girder of the crane using tube and fitting scaffold with a cantilever supporting the overhang?
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Rank: Forum user
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Thanks for taking a look Rob,
have decided to get a specialist access company to have look and advise us as to the best way to go.
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