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anng  
#1 Posted : 12 July 2011 15:06:17(UTC)
Rank: New forum user
anng

Hi All, I am looking for some information in relation to RCD testing, not just the push button test, but actual leakage testing. There appears to be push back form company's in doing this, due to the cost and down time required for the testing. In your experience how many company's would you say choose not to do it? Thanks, Ann
Grizzly  
#2 Posted : 12 July 2011 20:18:12(UTC)
Rank: Forum user
Grizzly

paul.skyrme  
#3 Posted : 13 July 2011 21:41:31(UTC)
Rank: Super forum user
paul.skyrme

anng, I would like you to describe a little more as to what you describe as leakage testing. An RCD does not have leakage per se. Are you asking about disconnection time or disconnection current? Is this in relation to fixed installations and thus BS7671 or are other standards or guidance involved?
anng  
#4 Posted : 13 July 2011 21:58:30(UTC)
Rank: New forum user
anng

Hi, The guidance I am looking is as follows HSA guidance in this area indicates that correctly functioning RCDs are key to minimising risk and preventing shock or electrocution. An RCD must be tested by regular operation of the test trip button, as stipulated by the device manufacturer This would ensure that the RCD would be less likely to fail to operate when needed as any ‘stiction’ difficulties (electro-mechanical protective devices that are exposed to any moisture and dust are likely to stick if not operated periodically) would be overcome. While the ‘push to test’ should ensure that the RCD will operate when required, it should also be functionally tested by a competent person periodically to ensure that it operates for the rated leakage current (e.g. at 30mA) and within the time permitted (e.g. < 0.3 seconds). Such testing should form part of the periodic installation tests as outlined in Regulation 89 (b) ETCI fully supports the HSA guidance in this area. ETCI also recommends that the 'push to test' button be operated at least twice per year and suggest that this be undertaken in March and October when the clocks are put forward or back. RCDs are devices that provide protection against electrical currents flowing to earth. Such current could flow to earth through a person's body and present a shock risk, or flow through wiring or electrical appliances and present a fire risk.
paul.skyrme  
#5 Posted : 14 July 2011 08:59:39(UTC)
Rank: Super forum user
paul.skyrme

OK, So you are looking to undertake two tests here, you are looking for a disconnection time test and what we call a ramp test. A full disconnection time test is undertaken at 1/2x RCD rated current, (I subscript caplital delta lower case n, I can't get the torum to do subscripts or greek letters!) this is to ensure that the RCD will not pose a "nuisance" tripping scenario. This is undertaken in phase and at 180 degrees out of phase. This is then repeated at 1x rated current and for RCD's used to provide additional protection 5x rated current, where by the device must trip within the time defined in the relevant product standard there are different times depending on which standard, I'd have to check, but is generally <40ms (BS7671) The next test is the "ramp" test, in this test, a steadily increasing current is applied to the device and the current at the trip point is recorded, this must be less than the rated trip current. say for a 10mA I did recently this was 8mA & for a 30mA I had 27mA as trip currents, these are acceptable. Please note however, these descriptions and explanations are based on BS7671, I note that you are quoting Irish standards and that you are located in Ireland, so I am not sure how this translates to your requirements, I believe that they are similar as BS7671 is moving ever closer to IEC 60364. The relevant section of IEC60364 for initial verification is part 6. You will need test equipment complying with EN61557-6 to undertake these tests, this should be traceably calibrated and subject to regular (monthly) monitoring and cross checking with other instruments or other verification device to ensure reliable and repeateable results.
anng  
#6 Posted : 14 July 2011 10:49:35(UTC)
Rank: New forum user
anng

Thank you, I appreciate this and the guidance to the standards.
Zimmy  
#7 Posted : 16 July 2011 09:30:33(UTC)
Rank: Super forum user
Zimmy

Half test at rated mA (will be 15 mA for a 30mA) at both cycles and the device must not trip. At full rated current (30mA) it must trip within 300mS for a BS/EN 61008 RCD and for BS/EN 61009 RCBO (both cycles) Then at X5 - 150mA trip for a 30mA it must trip at no more than 40mS.Times for a selective device will be another topic. For a BS 4293 RCD or a BS 4293/3871 then 200mS and 40mS A RCD trip meter is called for plus the competence to use it. All loads removed prior to testing. As testing will be 'LIVE' and normally with enclosure removed call in an electrician or risk problems re Electricity at work act 1989. We use a ramp test to get close to exact trip currents for fault location and in order to test for nuisance tripping I would not let anyone other than an electrician do this testing. Please do not do this yourself.
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