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008  
#1 Posted : 27 November 2011 14:32:26(UTC)
Rank: Forum user
008

I have an issue with harnesses, used for fall arrest. I have multiple locations throughout the uk and all harnesses receive their LOLER inspection via different suppliers. the suggested life is recommended as 5 years by manufacturer, however one inspection (zurich) company says it's ok to exceed the life providing the harness has been store correctly, out of direct sun (uv) light and passes it's 6 monthly check (we also have pre-use checks in place). the other supplier (lloyds), states they will not inspect past the 5 year suggested life. does anyone have any suggestions, the harnesses are used almost daily, environment is clean, dry and indoors. I am prepared to replace all harnesses (qty 100) if required, however only if there is a definate need. in 8 years, none of our harnesses have ever failed inspection or been found damed through use.
firesafety101  
#2 Posted : 27 November 2011 14:51:18(UTC)
Rank: Super forum user
firesafety101

In my opinion use by dates, sell by dates, replace by dates etc. all have ample room for safety so the five year suggested life will more than likely be a lot longer. If you trust Zurich, and why wouldn't you? go with them for inspections and replace when they recommend/require, if you can prove their recommended criteria has been applied. (storage).
frankc  
#3 Posted : 27 November 2011 19:43:06(UTC)
Rank: Super forum user
frankc

008 wrote:
the suggested life is recommended as 5 years by manufacturer, however one inspection (zurich) company says it's ok to exceed the life providing the harness has been store correctly, out of direct sun (uv) light and passes it's 6 monthly check (we also have pre-use checks in place).
I suggest you do all your inspections with Zurich as they are prepared to exceed the recommended period as long as Chris states, you have recorded your pre use checks by competent people. It's a grey area anyway the manufacturers guarantee because one harness may have only been used once in 5 years and stored properly and be in perfect condition whereas another may have been used daily in an chemical environment and just been thrown in the back of a van. Seems a pointless exercise purchasing 100 new harnesses if Zurich give them the all clear. I assume that puts you in the clear, legally?
RayRapp  
#4 Posted : 27 November 2011 20:31:48(UTC)
Rank: Super forum user
RayRapp

It is my understanding that harnesses should not be used past the manufacturer's recommended date. In truth, they would probably be fit for use well past the 5 year date but...in the event of a catastrophic failure who will hold their hand up?
frankc  
#5 Posted : 27 November 2011 21:03:26(UTC)
Rank: Super forum user
frankc

RayRapp wrote:
It is my understanding that harnesses should not be used past the manufacturer's recommended date. In truth, they would probably be fit for use well past the 5 year date but...in the event of a catastrophic failure who will hold their hand up?
Surely Zurich would be responsible by stating it's ok to exceed the recommended date providing they have been stored properly and been subject to regular logged pre use checks/inspections? The OP would be paying them for that service and professional advice would they not?
RayRapp  
#6 Posted : 27 November 2011 23:00:39(UTC)
Rank: Super forum user
RayRapp

frankc, it does beg the question what is the purpose of the manufacturer's recommended date if it is not adhered to? I can't understand why an insurance company would advise otherwise. If the 5 year date is exceeded, then what date and who decides when the harnesses in their totality become out of date? 'Surely Zurich would be responsible by stating it's ok to exceed the recommended date providing they have been stored properly and been subject to regular logged pre use checks/inspections?' Unfortunately the duty for providing and maintaining work equipment in a fit state lies with the employer - not the insurance company.
Gary Briggs  
#7 Posted : 28 November 2011 00:11:23(UTC)
Rank: Forum user
Gary Briggs

5 Years shelf life 5 years usage life
alistair.r.reid  
#8 Posted : 28 November 2011 01:40:09(UTC)
Rank: Forum user
alistair.r.reid

Every manufacturer gives different life critera for their harnesses based on elapsed time from date of manufacture and / or date of first use (assuming a record has been kept) If no record had been kept of when the item was brought into service then these dates would have to be considered as the same, ie the date on the harness. Given that in some case harnesses can be a few years old when purchased it is worthwhile ensuring that good records are maintained. When examining this type of equipment I would start to recommed that they are withdrawn from service when they have exceeded the service life (as specified by the manufacturer) from date of manufacture unless documentary evidence could be provided giving an alternative introduction into service date. Total access have put together a very useful document which is available at http://www.totalaccess.c...PPE_Max_Life_Summary.pdf
008  
#9 Posted : 02 December 2011 21:57:22(UTC)
Rank: Forum user
008

Thanks all for the input. This leaves me with the question, if I do not trust Zurich’s judgement on this, (remember they are employed as the competent person), do I then question their 6 monthly checks?? I have to trust their professional judgement, and coincidently they happen to be our insurers............ and in a world of protecting ones backside, I have it in writing, something if we had clear guidance we would not feel the need to do.
frankc  
#10 Posted : 03 December 2011 10:01:50(UTC)
Rank: Super forum user
frankc

008 wrote:
Thanks all for the input. This leaves me with the question, if I do not trust Zurich’s judgement on this, (remember they are employed as the competent person), do I then question their 6 monthly checks?? I have to trust their professional judgement, and coincidently they happen to be our insurers............ and in a world of protecting ones backside, I have it in writing, something if we had clear guidance we would not feel the need to do.
That was my feel for it too mate. Unfortunately, Ray clarified who the duty holder was/is.
Lawlee45239  
#11 Posted : 05 December 2011 11:57:11(UTC)
Rank: Super forum user
Lawlee45239

Might I suggest getting LLyods to inspect Zurich's work, that way it can help you decide wheather to keep them on. Hard hats have a shelf life of 5 years, and once they reach that they must be disposed. So I would use the same principle here, and go with the manufacturers guidance. Can you hand on heart prove that the items are stored correctly every day?? THere could be damabe to the webbing or stitching or the fittings, friction from clothing, UV damage, dust and dirt can embed in the fibres or possibly even damage to where the eye cannot see. For my own personal peace of mind I would scrap them (not now), at the shelf life year. These are very important pieces of life saving equipment, I would chance it.
mylesfrancis  
#12 Posted : 05 December 2011 12:16:51(UTC)
Rank: Forum user
mylesfrancis

RayRapp wrote:
Unfortunately the duty for providing and maintaining work equipment in a fit state lies with the employer - not the insurance company.
Well, this is of course true. But it would be a fairly robust defence to demonstrate that competent persons had been appointed to carry out inspections and the employer is following their recommendations. That said, the get out clause for the insurer would be requiring the employer to demonstrate that they harnesses had in fact been stored in line with their instructions. Personally speaking, I would be happy to accept the insurance company's recommendation, provided that this was given in writing and that they had also already accepted the storage arrangements etc to be suitable.
IanS  
#13 Posted : 05 December 2011 12:42:32(UTC)
Rank: Forum user
IanS

You could also turn this around and enquire of the supplier/manufacturer what it is that will happen to the harness after the magical use by date. I tend to be somewhat cynical with these dates or timescales - is there any storage or usage data to show that indicates that after 5 years they are no longer usable? I somehow doubt it. Taking cynicism one stage further, is the equipment OK to use after 4 years, 11 months and 29 days but suddenly "dangerous" at 5 years, 0 months and 1 day?
RayRapp  
#14 Posted : 05 December 2011 13:34:07(UTC)
Rank: Super forum user
RayRapp

I am a bit miffed at why the fuss for a use by date for harnesses recommended by the manufacturer? As another poster has commented, hard hats have a 5 year shelf life and when the expiry date is reached they should be disposed of - why should it be any different to harnesses or any other PPE? Okay, we know that products may well be fit for purpose some time after the manufacturer's date - but that is not the point, it is the recommended date by the manufacturer when the product is no longer safe to use. The manufacturer and suppliers have health and safety duties and if you deliberately ignore their recommendations/ instructions, then they will negate any responsibility if there should be a catastrophic failure of that equipment. Why take the risk? myles, my earlier comment was in response to frankc's comment: 'Surely Zurich would be responsible by stating it's ok to exceed the recommended date providing they have been stored properly and been subject to regular logged pre use checks/inspections?' I was merely stating a fact and yes a court may accept that the employer was carrying out the recommendations of a competent person in mitigation...but then, maybe not.
Lawlee45239  
#15 Posted : 05 December 2011 14:34:27(UTC)
Rank: Super forum user
Lawlee45239

RayRapp wrote:
I am a bit miffed at why the fuss for a use by date for harnesses recommended by the manufacturer? As another poster has commented, hard hats have a 5 year shelf life and when the expiry date is reached they should be disposed of - why should it be any different to harnesses or any other PPE? Okay, we know that products may well be fit for purpose some time after the manufacturer's date - but that is not the point, it is the recommended date by the manufacturer when the product is no longer safe to use. The manufacturer and suppliers have health and safety duties and if you deliberately ignore their recommendations/ instructions, then they will negate any responsibility if there should be a catastrophic failure of that equipment. Why take the risk? myles, my earlier comment was in response to frankc's comment: 'Surely Zurich would be responsible by stating it's ok to exceed the recommended date providing they have been stored properly and been subject to regular logged pre use checks/inspections?' I was merely stating a fact and yes a court may accept that the employer was carrying out the recommendations of a competent person in mitigation...but then, maybe not.
AGREE From what I've seen on site, the harnesses were not stored correctly at all times, and sometime guys even use marker to write their names on the webbing for ID purposes, which then rendered them unfit for use. If money is not an issue, I'd be on the safe side, and once they are nearing their shelf life get rid.
gus birks  
#16 Posted : 07 December 2011 18:08:29(UTC)
Rank: New forum user
gus birks

I see why the question is being asked, but I solely agree with those that the manufacturers end date is the last date of use. We destroy all harnesses and other articles that reach their end of life date in accordance with the Manufactures instructions. Surely we are supposed to use equipment in accordance with the Manufactures instructions (PUWER). I would not like to be the one to stand up and say I trusted the insurance company over the Manufacture; our LOLER inspection company takes the same stand point on our LOLER equipment.
hilary  
#17 Posted : 08 December 2011 12:11:29(UTC)
Rank: Super forum user
hilary

I have just one harness by my insurance company Allianz Engineer recommended disposal at 5 years which we did. I think the engineer from Zurich may not be following protocol and I would recommend phoning Zurich and asking the question direct. I think you may get a different answer.
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