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KKemp  
#1 Posted : 19 January 2012 15:24:21(UTC)
Rank: Forum user
KKemp

Hello, Would like feedback on this statement. I have read in many places that this can be used as a control measure and also reduces the zoning to 21 instead of 20. However on the other hand i have had people saying to me that there is still a chance to have an explosion in the remaining 30% it's just a matter of getting right concentration. Feedback on this would be appreciated Katie
rockybalboa  
#2 Posted : 19 January 2012 15:47:24(UTC)
Rank: Forum user
rockybalboa

Do you mean keeping the contents of the vessel outwith the lower and upper explosive limits (too rich or lean) I had a car like that once now I come to think of it.
ahoskins  
#3 Posted : 19 January 2012 15:59:39(UTC)
Rank: Super forum user
ahoskins

Katie, Logic would suggest that if you have a smaller volume of whatever to explode then you get a smaller explosion. You still get an explosion though... A
stillp  
#4 Posted : 19 January 2012 16:06:38(UTC)
Rank: Forum user
stillp

ahoskins wrote:
Katie, Logic would suggest that if you have a smaller volume of whatever to explode then you get a smaller explosion. You still get an explosion though... A
Which might release the remainder of the whatever...
phargreaves04  
#5 Posted : 19 January 2012 16:15:37(UTC)
Rank: Forum user
phargreaves04

I was led to believe (depending on the flashpoint of the product)that an empty receptacle i.e. nominally empty / still residue left within, is as dangerous as a full receptacle, sometimes more so, take a 205 litre drum of petrol, the less petrol there is in the drum then the more vapour/air mixture will be produced, which as mentioned depending on LEL & UEL could ignite on the introduction of an ignition source. If the drum is full less vapour air mixture will be present so would reduce the possible likelihood of explosion or ignition.
HSSnail  
#6 Posted : 19 January 2012 16:34:52(UTC)
Rank: Super forum user
HSSnail

Katie Not sure I fully understand your question, but I had a similar understanding to phargreaves. For me the example is a nominally empty bottle of lpg where the gas and air mixture could be such that the explosive limit is reached and if a spark or other ignition source is applied the consequences could be worse than with a full bottle of lpg.
Holbrook42275  
#7 Posted : 19 January 2012 16:36:50(UTC)
Rank: Forum user
Holbrook42275

The guidance relating to Dangersous Substances and Explosive Atmospheres Regulation (DSEAR) suggests various ways to reduce risks from explosions. One of the suggestions is that you avoid ctreating an explosive atmosphere. For an explosive atmosphere to be present you would need air therefore it would follow that the more a silo was filled the less air it would contain and the less likely the risk would be, so in theory it could work as a control measure but only as ONE of a number of control measures. As I am sure you are aware that there are numerous other factors to consider and not just this one in isolation.
bleve  
#8 Posted : 19 January 2012 20:08:11(UTC)
Rank: Super forum user
bleve

As you are describing Zone 20 and 21, despite other post referencing flash points, flammable liquids/gases etc, you are describing dust explosion hazard as opposed to vapour/gas. Holbrroks logic is flawed insofar as, provided that the oxygen conc is above the LOC and powder is combustible and present at a concentration above the MEC, then once an ignition source above the MIE or temperature above the MIT, then an explosion will take place. The volume of the head space will have no impact on reducing the frequency of the explosive atmosphere and depending on the mechanism of powder transport and properties of the powder you will typically have a zone 20 existing in the headspace. You could only achieve a reduction of frequency by means of inertion. The rationale behind the filling to/above 70% relates to the reduction of ignition risk from friction to a negligible extent. i.e. Consider a blender with a rotating helical screw impeller.There is a negligible chance of ignition when the fill level is greater than 70%, no matter what the impeller tip speed is. In the case of a vessel, silo or tank etc without rotating equipment, the amount of ullage has absolutely no effect on the reduction of frequency of explosive atmosphere.
bleve  
#9 Posted : 19 January 2012 20:17:18(UTC)
Rank: Super forum user
bleve

quote=Brian Hagyard]Katie Not sure I fully understand your question, but I had a similar understanding to phargreaves. For me the example is a nominally empty bottle of lpg where the gas and air mixture could be such that the explosive limit is reached and if a spark or other ignition source is applied the consequences could be worse than with a full bottle of lpg.
Brian, How do you introduce air (OXYGEN) into the LPG cylinder empty or otherwise??????????
bleve  
#10 Posted : 19 January 2012 20:32:01(UTC)
Rank: Super forum user
bleve

ahoskins wrote:
Katie, Logic would suggest that if you have a smaller volume of whatever to explode then you get a smaller explosion. You still get an explosion though... A
Not really, what are the consequences if you ignite a smaller volume of St3 dust than that of a St1 dust ??????
bleve  
#11 Posted : 19 January 2012 20:48:21(UTC)
Rank: Super forum user
bleve

quote=Holbrook42275]The guidance relating to Dangerous Substances and Explosive Atmospheres Regulation (DSEAR) suggests various ways to reduce risks from explosions. One of the suggestions is that you avoid creating an explosive atmosphere. For an explosive atmosphere to be present you would need air therefore it would follow that the more a silo was filled the less air it would contain and the less likely the risk would be, so in theory it could work as a control measure but only as ONE of a number of control measures. As I am sure you are aware that there are numerous other factors to consider and not just this one in isolation.
Equally, you could have a nearly empty silo (full of air and normal oxygen conc) but if the concentration of combustible dust is below the MEC then irrespective an explosion cannot take place.!!! Holbrook, once the headspace contains O2 above the LOC of the particulate and the MEC is achieved, the introduction of effective ignition source will result in an explosion
bleve  
#12 Posted : 19 January 2012 21:04:05(UTC)
Rank: Super forum user
bleve

Katie If you want to discuss this further give me a shout
HSSnail  
#13 Posted : 20 January 2012 08:27:15(UTC)
Rank: Super forum user
HSSnail

Belive I was not aware that lpg cylinders were in a vacuum state before being filled - so there must be some level of air in them at all times? As the amount of LPG falls the explosive limits can be met. Say for example in a fire situation a full bottle of lpg may become damaged and the gas be expelled and burn, my understanding was a nominally empty cylinder could explode. If this information is incorrect I would welcome advice. There only appeared to be 1 question in your post why the extra 9 question marks?
JJ Prendergast  
#14 Posted : 20 January 2012 08:53:34(UTC)
Rank: Super forum user
JJ Prendergast

As the original post mentions zone 21 and zone 22, as Bleve has already stated, it is combustible dusts that are the subject of the original posters query. Any talk of lpg is a divergence away from the advice requested. I agree with Bleve, as regards dust explosions and the information given. It seemss others are answering about what they think they know, or don't know....
HSSnail  
#15 Posted : 20 January 2012 09:40:20(UTC)
Rank: Super forum user
HSSnail

jj you are correct that in reading the thread I had forgotten the reference to the zones at the very beginning and that it was reference to dust, I apologise if I have confused the original poster. However as with all threads the theme often develops and expands, and as for what people know or don't know it is often only by asking supplementary questions that we expand our knowledge and learn. I have not yet learned everything there is to know about everything and I doubt I ever will.
PVZ  
#16 Posted : 20 January 2012 09:51:48(UTC)
Rank: Forum user
PVZ

Brian Hagyard wrote:
Belive I was not aware that lpg cylinders were in a vacuum state before being filled - so there must be some level of air in them at all times? As the amount of LPG falls the explosive limits can be met. Say for example in a fire situation a full bottle of lpg may become damaged and the gas be expelled and burn, my understanding was a nominally empty cylinder could explode. If this information is incorrect I would welcome advice. There only appeared to be 1 question in your post why the extra 9 question marks?
No level of air in them, but there is residual LPG in both it's liquid and vapour state. This will predominantly ensure a (marginaly) positive pressure within the cylinder. Even at equilibruim with external pressure, there is marginal likelyhood of air entering the cylinder (allowing for the air-tight seal not being in place and the valve left open) due to the very narrow path through the cylinder valve.
HSSnail  
#17 Posted : 20 January 2012 10:15:20(UTC)
Rank: Super forum user
HSSnail

PVE At the risk of being accused of hijacking this thread thank you for that information. I accept that in an intact cylinder the conditions for an explosion are unlikely. However people may be interested in the following hse information. http://www.hse.gov.uk/fo...d/oc/200-299/286_102.pdf Clearly there are situations were residuary LPG and air can mix and the LEL be reached.
PVZ  
#18 Posted : 20 January 2012 10:28:11(UTC)
Rank: Forum user
PVZ

Brian Hagyard wrote:
PVE At the risk of being accused of hijacking this thread thank you for that information. I accept that in an intact cylinder the conditions for an explosion are unlikely. However people may be interested in the following hse information. http://www.hse.gov.uk/fo...d/oc/200-299/286_102.pdf Clearly there are situations were residuary LPG and air can mix and the LEL be reached.
Brian, different situation. The report does not refer to cylinders in use by consumers (domestic or commercial) but where they have been segregated for repair, emptied and valves removed and points to an inadequate cleaning process in isolated cases.
KKemp  
#19 Posted : 20 January 2012 10:30:25(UTC)
Rank: Forum user
KKemp

Well thank you for the advice. Yes sorry to confuse anyone, it was regarding dust. Thanks again, Katie
phargreaves04  
#20 Posted : 20 January 2012 13:06:41(UTC)
Rank: Forum user
phargreaves04

that will teach me to read the question properly, always did get my classification of atmospheres mixed up. Good job I don't work across the road at the rather large chemical procesing plant !!
peter gotch  
#21 Posted : 20 January 2012 13:26:43(UTC)
Rank: Super forum user
peter gotch

Katie The fuller the cylinder the less chance of a hot (as against cold caused by e.g. impact) Boiling Liquid Evaporating Vapour Explosion ('BLEVE" - lots of dramatic footage if google search). A hot BLEVE is initiated by the heating of a vessel containing a liquefied gas e.g. by flame impingement or a pool fire. This leads to the liquid boiling, vapourising the gas and increasing the pressure in the vessel. This results in a pressure release valve venting and the release of vapour. If this, like LPG, is flammable, it is likely to be ignited, either in a second fire or by adding to the fuel for the original fire. Continued heating of the tank, particularly of any unwetted part leads to failure of the vessel with resultant BLEVE. HSE assess on the basis of the fuel representing 90% of the contents of a vertical container such as a cylinder, or 50% of the contents of a horizontal container such as most LPG tanks. It's about having enough bare unwetted metal to heat up. www.hse.gov.uk/landuseplanning/failure-rates.pdf In the Netherlands they assume that you can have a 100% BLEVE and they assign probabilities of hot BLEVE on the basis of 100%, 66% and 33%. The emptier the vessel the more probable a BLEVE, but conversely with less consequence than for a fuller vessel. www.rivm.nl/milieuportaa...-CONCEPT-20-okt-2009.pdf - how's your Dutch!!
Ade  
#22 Posted : 20 January 2012 13:36:32(UTC)
Rank: New forum user
Ade

KKemp, what you said is right. if you reduce the ullage space in your silo, you reduce the amount of air in the silo and hence the number of particles of the said powder that can be suspended in air. One of the requirements of a dust explosion is that the particles must be suspended in air. Also, the points raised by bleve are valid.
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