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carson  
#1 Posted : 15 June 2012 09:05:51(UTC)
Rank: Forum user
carson

I recently carried out a risk assessment for using eye protection whilst working a cut off saw (Stihl saw) on both concrete and steel. The obvious points to consider are the velocity and impact energy of debris produced by this operation. It is not clear to me what is low, medium or high energy impact and therefore my risk assessment is almost pure conjecture. I know everyone would normally say goggles for using stihl saws, but why?

Debris from cutting reinforcing steel will certainly come off the saw blade at a high velocity, but is the impact really high energy?

There must be a few of you have carried out a risk assessment for eye protection. Could you provide any help with this problem?

SP900308  
#2 Posted : 15 June 2012 09:14:36(UTC)
Rank: Super forum user
SP900308

Morning Carson,
Does the manufacturer have any information / advice regarding this?
JJ Prendergast  
#3 Posted : 15 June 2012 09:20:42(UTC)
Rank: Super forum user
JJ Prendergast

The eye protection will have been designed to a relevant BS / EN Standard.

No doubt in the relevant standard impact & impact energy will be determined under controlled conditions using test pieces of a given mass, projected at a given velocity into the eye protection.

The basic formula

Kinetic energy = 1/2.m.v^2

Where m = mass
v = velocity.

The values as to what counts as high, medium & low impact energy is probably defined in the test standard.

John J  
#4 Posted : 15 June 2012 09:30:53(UTC)
Rank: Super forum user
John J

I think you've highlighted a big issue in the goggles vs Light Eye Protection and impact resistance.
The reality is that most people assume LEP cannot withstand the same impact as goggles without even referring to markings. The only real difference in the standard is that goggles must remain in position following the impact.
If you have selected the correct impact resistance, as a rule of thumb lower for swarf, higher for grinding your then looking at how tight fitting you need for dust and debris, whether the face needs protecting, respiritory protection etc.

Regarding high energy impact from grinding in my experience it is high velocity and some reasonable size chunks can be generated particularly when dressing items.
Jane Blunt  
#5 Posted : 15 June 2012 10:24:45(UTC)
Rank: Super forum user
Jane Blunt

Impact resistance of eye protection is specified in BS EN 166.

The various levels are:

low energy, tested by a 6 mm steel ball at 45 m/s
medium energy, tested by a 6 mm steel ball at 120 m/s
high energy, tested by a 6 mm steel ball at 190 m/s
JJ Prendergast  
#6 Posted : 15 June 2012 10:30:42(UTC)
Rank: Super forum user
JJ Prendergast

BSEN 168 Personal Eye Protection - Non-Optical Test Methods appears to be relevant as well.

Sorry can't access it, the information provider my company uses refuses to open the document
Jane Blunt  
#7 Posted : 15 June 2012 10:36:55(UTC)
Rank: Super forum user
Jane Blunt

BS EN 168 describes the nitty gritty of the actual tests.

BS EN 166 gives you the range of tests that are available for eye protection and draws the whole lot together. It also tells you the markings that will be placed on the end product.

My guess is that when eye protection is marketed it will have BS EN 166 markings to indicate its impact resistance, and its other qualities (such as UV resistance).

As an aside, BS EN 166 does not cover laser eye protection, that is in BS EN 207 and 208.
gramsay  
#8 Posted : 15 June 2012 10:58:39(UTC)
Rank: Super forum user
gramsay

I sympathise with carson's position - it's so easy to find in these situations that people use a certain item of PPE instead of another "because that's what they're always done".

A 6mm steel ball at 45m/sec would feel pretty darned high energy if it was aimed at me despite what BS EN 166 says!

The various manufacturers' and suppliers' sites often have excellent guidance on selection against standards, including for BS EN 166 - it's reasonable to go with these if there's nothing unusual about your activity. There's one at:

http://solutions.3m.co.u...ducts_for/EyeProtection/
achrn  
#9 Posted : 18 June 2012 08:52:14(UTC)
Rank: Super forum user
achrn

Jane Blunt wrote:

low energy, tested by a 6 mm steel ball at 45 m/s
medium energy, tested by a 6 mm steel ball at 120 m/s
high energy, tested by a 6 mm steel ball at 190 m/s


low=F, medium=B, high=A on teh markings. Also S= 'reinforced solidity' which is much lower than low.

The problem is in determining which of those categories the debris arising from using a particular tool will fall into. I've never seen an adequate method for doing so. For example, the 'eyewear selector' from 3M (suggested elsewhere in the thread) asks you to choose whether you require low or medium energy protection - but that's the question I want answered, so giving me a fancy web gizmo that just asks the question doesn't resolve anything.

The other thing I rarely see mentioned is that unless it has the '(T)' marking, the test applies only at room temperature, and I think you can safely assume that outdoors construction work in winter is not room temperature.


carson  
#10 Posted : 18 June 2012 10:29:18(UTC)
Rank: Forum user
carson

Thanks everyone for your advice.

I still don't have an adequate means of determining what tasks produce low, medium and high energy particles. I guess we just go with the type of selector Gramsay has alluded to.

It would be better if tests were done on real life situations rather than a 6mm ball bearing scenario - that actually tells me nothing of value.
smitch  
#11 Posted : 18 June 2012 10:51:28(UTC)
Rank: Forum user
smitch

Same problem with most types of PPE; in that test results give best case scenarios based on laboratory results (not real world).
In fairness that is probably the only way they can test, but it also gets the best result(s) possible for the PPE manufacturer to place on the labels/certification of the PPE.

Not that that helps you any I’m afraid.
JJ Prendergast  
#12 Posted : 18 June 2012 10:53:33(UTC)
Rank: Super forum user
JJ Prendergast

The 6mm ball does tell you something of value.

What is the mass of a 6mm steel ball?

From that you can estimate the energy of impact.

You can also use the 6mm size as a gauge as to the types/liklehood of debris/particles generated by your work activities.

Your original post said you weren't clear as to what constitutes high, medium and low impact.

As Jane points out, the Brirish Standard defines the velocities for low, medium and high impact.

If you take the information from Stihl saw about the blade speed - its probably a reasonable assumption that the initial velocity of the debris is the same as the tip speed of the blade.

You can then work out the impact energy from the previously given formula - hence determine what type of eye protection is required.

Alrernatively just assume everything is 'high' energy and go for eye protection of that standard. Thats the easy way out!
achrn  
#13 Posted : 18 June 2012 11:45:51(UTC)
Rank: Super forum user
achrn

JJ Prendergast wrote:

If you take the information from Stihl saw about the blade speed - its probably a reasonable assumption that the initial velocity of the debris is the same as the tip speed of the blade.

You can then work out the impact energy from the previously given formula - hence determine what type of eye protection is required.


Only if you make assumptions about debris size, and debris characteristics (a different shape impactor will do different damage - and it's very unlikely that a saw will produce 6mm spherical debris). It's rather a naive assumption (in my opinion) that all that matters is the KE of the projectile.

As I said - I have yet to see any credible method of assessing which category eye protection is required, and predicting impact damage from moderate-speed projectiles (ie the sorts of speeds we're talking about here) is something I've worked on occasionally (though normally larger projectiles and larger structures than safety glasses).
JJ Prendergast  
#14 Posted : 19 June 2012 20:55:53(UTC)
Rank: Super forum user
JJ Prendergast

Its perfectly acceptable to make reasonable / justifiable assumptions when undertaking risk assessments, especially in QRA - quantified risk assessments.

Its done very often in risk assessments to justify engineering designs / ALARP arguments

Often recognised engineering science formula are used - as here.

achrn  
#15 Posted : 20 June 2012 08:52:44(UTC)
Rank: Super forum user
achrn

JJ Prendergast wrote:
Its perfectly acceptable to make reasonable / justifiable assumptions when undertaking risk assessments, especially in QRA - quantified risk assessments.


This statement is true, but it begs the question - you are assuming it's a reasonable / justifiable assumption, and that is exactly what I am disputing. Can you justify the assumption that all that matters is KE? I can't.
JJ Prendergast  
#16 Posted : 20 June 2012 09:55:06(UTC)
Rank: Super forum user
JJ Prendergast

The kinetic energy of an object is the energy which it possesses due to its motion.

http://en.wikipedia.org/wiki/Kinetic_energy

As the particle/object won't be approaching the speed of light, the formula E = 1/2 mv^2 is valid

If a particle/object is being accelerated from stationary up to a velocity of x m/s by virtue of it being cut away from its original structure - then it gains kinetic energy by the force applied to it i.e. from the blade of the saw.

What other mechanical energy is it gaining?

A small amount of Potential Energy as it falls to the ground along its trajectory PE = m x g x h

Although this is likely to be a relatively small amount of energy due to 'm' and 'h' being small, if at ground level.

You could resolve the impact force by the addition of vectors if you so desire.
achrn  
#17 Posted : 20 June 2012 10:52:44(UTC)
Rank: Super forum user
achrn

JJ Prendergast wrote:
The kinetic energy of an object is the energy which it possesses due to its motion.


I know what KE is. I have designed impact-resisting structures (though not on as small a scale as safety glasses, but conversely where outcomes are potentially multiple fatalities). Honestly - wikipedia cannot teach me anything about newtonian KE (though I recognise that you can only take my word for that, and I never bother with relativistic effects or quantum-scale effects).

I also know that repeatedly going on about what KE is completely fails to address the point that assuming that all that matters in an impact is the KE of the projectile is unjustified.

I repeat - I have never seen a rational, justified basis for relating the impacts likely to occur in a given industrial situation to the classes of eye-protection performance.

I would be very pleased indeed if anyone does have such a thing and can share it, but banging on some more about what KE is simply looks like failing to understand the question.
PH2  
#18 Posted : 20 June 2012 11:03:03(UTC)
Rank: Super forum user
PH2

I know everyone would normally say goggles for using stihl saws, but why?

Stihl saw rotates at approx 200mph (14-16 inch diameter blade). Any shards of metal / concrete could potentially be thrown into eye at this velocity. I think that is why.

JJ Prendergast  
#19 Posted : 20 June 2012 11:06:49(UTC)
Rank: Super forum user
JJ Prendergast

Thats why you have a British / EN Standard - so that you have a high degree of confidence that a given set of eye protection will give protection against the hazards/risk potential of the material being cut etc, as it is ejected from the saw/machine etc.

Looks like you will have to develop your own model/criteria for assessing the impact energy, if you don't want to accept the recognised Standard.

Otherwise follow the eye protection manufacturers recommendations for their various types.

Failing anybody else providing any assistance.

Thanks JJ that was really helpful

Wish I hadn't bothered now.

achrn  
#20 Posted : 20 June 2012 14:21:12(UTC)
Rank: Super forum user
achrn

JJ Prendergast wrote:
Thats why you have a British / EN Standard - so that you have a high degree of confidence that a given set of eye protection will give protection against the hazards/risk potential of the material being cut etc, as it is ejected from the saw/machine etc.

Looks like you will have to develop your own model/criteria for assessing the impact energy, if you don't want to accept the recognised Standard.


It's not about not accepting the recognised standard, and I think that to present it as such is a gross misrepresentation of the question and debate.

The BS says that particular safety glasses are good for a particular energy impact of a particular impactor. It does NOT say they are good for impacts of that energy, and it does not have anything at all to say about assessing the energy of impacts. And that's even before getting to teh question of whetehr energy is an appropriate comparison anyway.

For example - the case has been cited of a stihl saw with 200mph tip speed. Does that require low or medium (or high) energy eye protection? And (critically) why? Routinely such an application would be labelled as requiring goggles with medium rating, but in reality the energy of the projectile is way, way below that of a low energy impact:

Low energy glasses resist a projectile with KE (as has been done to death in thread) of about 0.9J (6mm diameter sphere, 7850 kg/m3, 45 m/s).

Stihl saw cutting concrete, say it ejects a piece of fine aggregate, debris size 1mm diameter? density 2400 kg/m3, suppose the operative has their eye right up at the saw tip and the debris does not get slowed by air resistance in flight - that's a 0.005J impact, or about one two-hundredth of the energy for which 'low energy' glasses are tested.

Even if it's cutting steel and ejects a shard say 5mm x 1mm x 1mm, at 200 mph that's a 0.16J impact, or one sixth of a low energy impact.

I have never seen a credible basis for relating a particular industrial situation to an equivalence of the BS testing. I'm interested to see if anyone knows of such a thing, because while I've never seen one, that doesn't mean it doesn't exist.

The manufacturer recommendation cited in the thread starts from the point of saying 'do you want glasses for low or medium energy impact', which plainly does not help if that's the question you want answering.
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