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Do we need a PUWER risk assessment document or are detailed service and maintenance records that com
Rank: Forum user
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PUWER regulations require employers to ensure that the equipment they use is well maintained and fit for purpose and to this end many companies create a PUWER assessment when they bring in new machinery. The document is filed and never sees the light of day again unless requested during an audit or inspection.
If a company were to install an electronic register of all such equipment, identified and alerted the company to inspection & servicing dates, recorded all repairs and stored this information for future reference, is there any need for the PUWER assessment document?
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Rank: Super forum user
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Isn't this the same thing, just an electronic copy rather than a paper copy of your maintenance, servicing and assessment record?
Am I missing something?
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Rank: Forum user
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The initial assessment would be looking at suitability, integration with other equipment, training requirements, setting the planned maintenance regime etc
The electronic register that you describe sounds like a PMS system and only fulfils a small part of what may be required by the PUWER assessment.
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Rank: Super forum user
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The document isn't the point; the point is whether someone has actually looked at the equipment and established whether or not it has suitable guards, emergency stops and so on and what training the operators of it need. A maintenance register doesn't relate to that.
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Rank: Forum user
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I understand the point you make. If you have equipment that has been in place for several years and is tried and tested in its use, would it be acceptable to add a declaration to the servicing records stating they had been assessed or would each item require a detailed assessment.
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Rank: Super forum user
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Risk assessments are supposed to be reviewed periodically to check that all the control measures are working and that nothing has changed to invalidate the risk assessment. So I don't think a one-off declaration that the equipment has previously been considered OK would cut it.
You say that "The document is filed and never sees the light of day again unless requested during an audit or inspection." I think that's the problem here. That's not how it's supposed to be!
If nothing much is changing with or around the process, and it's OK to start with (which I think you believe to be the situation here?) the reviews won't need to be very frequent. But if the reviews aren't frequent, no one will remember the previous assessment and so it will need to be written down in some detail for the reviewer to be able to check it is still right.
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Rank: Super forum user
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Jim
An assessment is required for each piece of equipment. Even where the equipment has been in use for a while the assessment can be very useful for ensuring it is being used as intended and that all the protective arrangements that were in place when installed are still in place.
I have a very easy to use PUWER assessment template.
PM with your email if you want a copy.
Regards
Jonty
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Rank: Forum user
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The engineering manager at my establishment makes two very poignant statements about PUWER assessments and insists on both of them being addressed
P = Provision: That is, is the machine designed to do what it is required to do and has the correct safety equipment installed to make it safe to work i.e. guards, interlocks, etc and do they work
U = Use: Are the operators involved in the assessment with regard to its operation and how they will use it within the confines of where it is situated. In addition, dop they know how to use teh safety features correctly and know where items such as e-stops are located.
Therefore, the use of just maintenance regards in my opinion would not fully satisfy the PUWER regulations.
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Rank: Forum user
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We'll thanks everybody for the help
Cheers Jim
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