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dan.tyrpak  
#1 Posted : 08 October 2013 10:45:03(UTC)
Rank: New forum user
dan.tyrpak

Hi All, The company I work for operates a busy CNC area. We have in the past had a few accidents when handling swarf that have required a few stitches to the fingers of operators. We have also historically had a few cases of contact dermatits from the metal working fluid. The MSDS for the metal working fluid has an R phrase of R36/38 showing that the substance is irritating to eyes and skin and contact should be avoided. I am looking at glove protection for this area, I am obviously aware that gloves should be avoided around manual lathes and spinning chucks, however the CNC machines are enclosed and controlled via interlocks that this would not be an issue. We would only look at this protection for use on certain machines. I am ideally looking for a glove that have a degree of mechanical protection against cuts from swarf but also chemical protection against the metal working fluid, whilst being dextrous enough that the operators can use measuirng equipment without the need to remove the glove. A big ask I know! My ideas at the moment are a cut protective liner followed up with a nitrile glove - my only concern here is that the nitrile glove will tear when handling billets whcih may cause the liner to get wet with metal working fluid. If anybody has any ideas or better still experience of hand protection against chemical an physical hazards of CNC machining, this would be much appreciated. Thanks very much!
Safety Smurf  
#2 Posted : 08 October 2013 11:01:36(UTC)
Rank: Super forum user
Safety Smurf

Not my field but had a thought. People handling contaminated sharps have the same concerns. they don't want to get cut or pricked and they don't want contact with any fluids. I'm reasonably sure that gloves have been developed for them which provide a great amount of dexterity. Have you tried that line of enquiry?
chris.packham  
#3 Posted : 08 October 2013 11:31:43(UTC)
Rank: Super forum user
chris.packham

Not an uncommon problem. Double gloving, as you suggest, is frequently the only solution. The issue then is to ensure adequate dexterity whilst also providing chemical protection. Furthermore, the long term wearing of occlusive gloves can also result in skin damage and irritant contact dermatitis. If double gloving, the chemical protective glove must be worn inside the physical protective glove, otherwise it will quickly become damaged with the result that the skin inside the glove will be at greater risk of damage than were no glove to be worn at all. There are relatively thin gloves that can provide adequate protection against the type of hazard represented by swarf, thus maintaining adequate dexterity. Chris
dan.tyrpak  
#4 Posted : 08 October 2013 11:57:44(UTC)
Rank: New forum user
dan.tyrpak

Actually feel a bit stupid now for not thinking about wearing the chemical protection glove on the inside as to prevent them tearing! I will probably look towards a glove that offers cut protection to level 3 and run some trials across the CNC area. Thanks for your replies!
Ron Hunter  
#5 Posted : 08 October 2013 12:06:45(UTC)
Rank: Super forum user
Ron Hunter

I don't think you need gloves, I think you need to stop your people handling swarf. Tools, tongs, sticks, brushes, whatever. Reprogramming CNC to stop (e.g. at tool change) to allow swarf clearance if the process is generating a build-up, but handling swarf- no thanks.
dan.tyrpak  
#6 Posted : 08 October 2013 12:10:10(UTC)
Rank: New forum user
dan.tyrpak

Thanks Ron, we do use a variety of tools to prevent people handling swarf. Often we have burrs, sliver and rough edges on the billets that are put into and taken out of the machine. The majority of cuts come from handling these rather than the actual swarf itself. Sorry I should have been a bit clearer.
cheifinspector  
#7 Posted : 08 October 2013 13:36:23(UTC)
Rank: Forum user
cheifinspector

I used to work as a QC Inspector in a very busy machine shop so i know the problem you are up against. What we did was source 3 different types of Kevlar gloves and got the guys to give feedback on which were the best. Once chosen, nitrile gloves were used if required although a lot of the guys preferred to use barrier cream instead as thet didn't think the 2 glove approach was comfortable. These measures certainly had a positive impact and reduced the number of cut fingers/hands.
stuie  
#8 Posted : 08 October 2013 19:28:25(UTC)
Rank: Super forum user
stuie

For reasons I wont go into in great depth we use a variety of solutions ranging from nitrile inners and cut 5 outers, to cotton inners, chainmail and sacrificial 'rigger' gloves on the outside. As Chris has suggested the best option is to have the nitrile on the inside. I would also go for a cut five to start with and work down if possible - the cut 5 gloves we use are very good and allow good finger movement and feel. HTH Stuart
stuie  
#9 Posted : 08 October 2013 19:31:07(UTC)
Rank: Super forum user
stuie

Also if you approach your PPE supplier they might be able to get the manufacturers in to carry out a free survey - we have already had one manufacturer in and have a second in tomorrow. Oh and the first one left me with a large box full of samples to try :-) PM me if you want the name of the manufacturer. HTH Stuart
CarlT  
#10 Posted : 10 October 2013 22:12:37(UTC)
Rank: Forum user
CarlT

Most glove manufacturers will be only too happy to come and advise you if you contact them directly. The internet is a powerful tool.
Steve W1  
#11 Posted : 11 October 2013 10:00:43(UTC)
Rank: Forum user
Steve W1

Hi With regard to glove protection:- The company I recently moved to used a generic glove in our production / warehousing departments. It soon became abundantly clear that these gloves were not suitable for all applications, so I contacted a major glove supplier who sent one of their representatives in to establish our needs and to conduct glove trials, he also did some presentations to the workforce of the importance of correct P.P.E. All this was free of charge, it was up to you if you used them as your future supplier. Having said all this, from your comments I feel you may have other issues that may require other solutions rather than P.P.E.. steve w
chris.packham  
#12 Posted : 11 October 2013 10:16:14(UTC)
Rank: Super forum user
chris.packham

Just to add to the last posting, there is, of course, no 'universal' glove. For some chemicals there is no glove that can provide other than splash protection. In one case the only glove that would have provided any protection at all was one made of Viton at a cost of £70 per pair and with a useful life of just four hours! Bear in mind that: (a) manufacturers' published permeation breakthrough times are 'theoretical' values achieved in a (flawed) laboratory test (EN374-3) and frequently do not reflect what you will obtain in practice. We often find that 'in use' testing produces considerably different results to those in the manufacturers' documentation, often less than 50% of the published data. However, this is not apparent to the employer or user as it with permeation this is undetectable unless special testing techniques are employed. (b) gloves are a 'last resort' as stated in the ACoP for the PPE regulations and also in regulation 7 of COSHH: (c) where adequate control of exposure cannot be achieved by other means, the provision of suitable personal protective equipment in addition to the measures required by sub-paragraphs (a) and (b) COSHH Regulation 7(3) Chris
chris.packham  
#13 Posted : 11 October 2013 10:48:40(UTC)
Rank: Super forum user
chris.packham

Just to add a further word of caution on the selection and use of gloves for chemical protection. Most manufacturers' data on permeation breakthrough relates only to tests performed on single substances. With mixtures the permeation breakthrough time can be very different. For example, one glove that provided in excess of 240 minutes permeation breakthrough time for each of toluene and methyl ethyl ketone provided only 9 minutes breakthrough time when these were mixed 1:1. There are many other factors (Temperature, degradation, flexing, abrasion, ageing, etc.) that influence how long a glove will provide protection and there is no simple method for combining these. This topic is covered in some depth in chapter 18 of the book "Protective Gloves for Occupational Use". Chris
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