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ballyclover  
#1 Posted : 07 August 2015 10:12:49(UTC)
Rank: Forum user
ballyclover

Hi Guys and Gals I have been tasked with writing a report for the company directors in regards to a major factory wide housekeeping exercise. Freeing up space from shelves and storage containers. It should also cover chemical waste disposal This will also need to include reasons why we should dispose of equipment that hasn't been used for several years but stored for "a rainy day", due to line managers reluctance to dispose of these items While there are several reasons safety wise, why we should do this, I'm a little bit stuck as to how the report should be structured. I don't want to come at this from a purely H and S point view as it will be argued that items stored in containers or shelves have no direct safety issues. I need the directors to view a logical plan of action that they can sign off on. Does anyone know where I can find help in writing such a report? I've done a search on the web but can't seem to find the information I require Thank you
ballyclover  
#2 Posted : 07 August 2015 10:14:42(UTC)
Rank: Forum user
ballyclover

I need to write a report stating the what I intend to do make this happen
IanDakin  
#3 Posted : 07 August 2015 10:16:29(UTC)
Rank: Super forum user
IanDakin

Hi You should have an assessment of the risks from these chemicals. If there is no risk or the risk is low, then do you have a H&S justification? Ian
jay  
#4 Posted : 07 August 2015 10:35:02(UTC)
Rank: Super forum user
jay

Good Housekeeping" is a must for maintaining safety standards as it has a link to safety attitude & culture, not to mention that not maintaining good housekeeping results in a wide range of hazards etc. In order to maintain good housekeeping one requires "space" . It is human nature to hold on to "stuff" and not to dispose it off--therefore a balance has to be maintained. It is great that you have top management commitment--then you should try to get the co-operation of the other managers --if not, then simply advise that unless X amount of space is not freed up, it is not possible to maintain the housekeeping standard your site/etc needs. We are a R & D site with lots of labs and most Chemists/Technologists wnat to hold on to their archive samples--therefore we have certain mimimum standards and yes, even if the chemicals are safey stored, there are limits to the capacity.
Ian Bell  
#5 Posted : 07 August 2015 11:01:15(UTC)
Rank: Super forum user
Ian Bell

In terms of long term storage of equipment - maybe one point to include is the commerical viability / obsolescent equipment. i.e. while you have may have stuff on shelf for a rainy day, the time a product/item is supported with spare parts etc is usually finite. Maybe look at the sale of spare parts over time? Is the original equipment still manufactured etc? A bit like Microsoft do with software support etc. Ultimately its a commercial decision. For stored chemicals - some may have a natural shelf life before they 'go off' i.e. chemically react/change - hence will need replacing. Structure of your report Executive summary of findings/recommendations Introduction Aims & objectives Description of each factory (?) area Summary of each item - use, last used, sales summary, predicted future sales, justification to keep or dispose of
David68  
#6 Posted : 07 August 2015 11:12:07(UTC)
Rank: Forum user
David68

As well as the clear H&S reasons for ensuring good housekeeping, it is always good to talk about the increase in productivity (not having to look for equipment, tools, parts etc) and increase in quality (easier to see quality issues in a tidy factory than it is in a messy one) I have found that if H&S does not get the attention, productivity and losing customers to poor quality does. Of course, my garage is full of stuff I might need one day to fix such and such!
John H101  
#7 Posted : 07 August 2015 11:44:58(UTC)
Rank: New forum user
John H101

Hi, Some suggestions: a) Think of it terms of a safety kaizen - continuous improvement to make the factory more efficient. Put a Red "post-it" on all those items that are not required - then organise them to be safely transferred off site. b) Also it could be labelled as a 6S strategy (sort, shine, straighten, standardise, sustain, safety). c) As first impressions count and a safe looking & feeling factory makes a great impression on customers who visit. d) Hopefully a cleaner factory where people have more space to work and store materials etc can improve moral etc. e) Ask 3 questions at all phases of the clean up project: What can we dump, what must we keep, what (new) stuff do we need (housekeeping stations etc) f) Reduction of chemicals = reduction of flammables & combustibles = reduced fire hazard and better impression made on property insurance company. g) Try and make it a team based event. Regards John
ballyclover  
#8 Posted : 07 August 2015 12:33:06(UTC)
Rank: Forum user
ballyclover

Thank you very much, some excellent points which will be very helpful. Jay, I also work in the R and D sector, and its them scientists that are one of the biggest problems and their need to hold on to every little drop of evidence/creations from years and years
ballyclover  
#9 Posted : 07 August 2015 12:35:48(UTC)
Rank: Forum user
ballyclover

John H101 wrote:
Hi, Some suggestions: a) Think of it terms of a safety kaizen - continuous improvement to make the factory more efficient. Put a Red "post-it" on all those items that are not required - then organise them to be safely transferred off site. b) Also it could be labelled as a 6S strategy (sort, shine, straighten, standardise, sustain, safety). c) As first impressions count and a safe looking & feeling factory makes a great impression on customers who visit. d) Hopefully a cleaner factory where people have more space to work and store materials etc can improve moral etc. e) Ask 3 questions at all phases of the clean up project: What can we dump, what must we keep, what (new) stuff do we need (housekeeping stations etc) f) Reduction of chemicals = reduction of flammables & combustibles = reduced fire hazard and better impression made on property insurance company. g) Try and make it a team based event. Regards John
I am really liking this 5s thinking, have been reading a lot on it of late, along with 6 sigma stuff
A Kurdziel  
#10 Posted : 10 August 2015 12:43:19(UTC)
Rank: Super forum user
A Kurdziel

My response to this has always been: "Yes the old junk you are keeping for a rainy day is being stored safely but because it is taking up limited storage capacity it is more likely that people will store stuff they really need in dangerous way or place". Others include; "Will it still be safe to use when the rainy day comes?"
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