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staggsy  
#1 Posted : 16 January 2017 16:05:15(UTC)
Rank: Forum user
staggsy

Hello there

Can anybody answer the following:

Leak testing of a test pack which will eventually pressurised with sweet hydrocarbo - Fuel gas

Initially it was supposed to be leak tested with Nitrogen and Helium mix, but due to issues with a sensor / probe they have now said that they will only test with Nitrogen, they are saying that because the line will not hold any SOUR gas - in this case H2S - Hydrogen Sulphide the need for helium is not there..

All of the previous leak testing I have undertaken has always been with N2/He, although my process knowledge is not great

Any help would be appreciated

Thanks

Hilti  
#2 Posted : 16 January 2017 17:04:03(UTC)
Rank: Forum user
Hilti

Testing with HE is more accurate due to the scarcity of helium in the atmosphere. Nitrogen is typically used as a carrier gas only. Test with helium can allow detection of leaks down to 100 SCF/year.

In any event even if leak tight any flange/connections will be considered as a zone 2 potentially explosive atmosphere and if hydrocarbon only, then the main risk would be associated with explosion/jet fire.

Regards

imwaldra  
#3 Posted : 17 January 2017 15:02:08(UTC)
Rank: Super forum user
imwaldra

Fully agree with Hilti. Also, unless a process flow is VERY sour, the H2S concentration will always be less of a hazard than ignition of the flammable gas, as any leak mixes with air.

rileym  
#4 Posted : 20 January 2017 11:17:51(UTC)
Rank: Forum user
rileym

I'm not really sure why it has been determined that due to no H2S there is no requirement for helium to be used.  There isnt really any link.  Helium is used for several reasons, it is easy to detect using instruments as there is virtually no helium in the atmosphere, it is actually mined rather than taken from the atmosphere.   Most of the atmosphere is nitrogen so its all around us all the time.  Helium has very small molecules so will find smaller leaks.  This is why helium ballons always deflate within a day or two, the gas is leaking through the walls of the ballon, so it will find the tiniest leak.  It is also inert so will not react with anything it comes into contact with.  So very good for leak testing and used as a mix with nitrogen as helium on its own is very expensive.

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