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achrn  
#1 Posted : 26 February 2025 10:58:08(UTC)
Rank: Super forum user
achrn

It's another 'the auditor says...':

I have an ordinary clerical work office with desks and computers and a coffee machine and a microwave.  We don't do hot works in the premises, though once a decade or so a plumber might when fixing a tap or something.

In the office we have can of WD40 for dealing with e.g. squeaky hinges and the like, once in a blue moon.  We also have a few cans of spray-paint of the sort that roadworkers use to write on the road.  I don't know exactly why, but I'm told they are used occasionally.  'Few' should normally be no more than say three.

The auditor says that all COSHH substance must be stored in a COSHH cabinet, and all flammables need to be stored in a flammables cabinet, by law.  I've done the usual "What law?  Show me" pushback, but am now thinking about it - is there guidance that has volumes that can be considered small enough that 'normal prudent' arrangements are adequate (e.g. not storing it adjacent to a source of ignition)?  Web search and AI tells me yes there is, but gives me a limit of 113.56 litres, being 30 US gallons, being a (surprise!) USA regulation.

I suspect that strictly these things might need a cabinet, since I think they are formally at least Highly Flammable, and DSEAR has no specified quantities that can be considered negligible.  DSEAR requires 'suitable and sufficient' risk assessment including consideration of the quantity of material, but I haven't found any guidance about a quantity that can be allowed.  I'm not going to insist our tippex bottles be stored in a flammables cabinet, but have no real experience of whether four aerosol cans (1x WD40, 3x paint) in one place tips the balance.

From my general 'common sense' (ie the prejudices I've accumulated to date) I'd say it's a low risk and needs no more than our current line in the office general risk assessment that it is flammable, quantities are small, used in accordance with manufacturers recommendations, stored in the specified location, etc. but I have been known to be wrong before...

Ian Bell2  
#2 Posted : 26 February 2025 11:17:13(UTC)
Rank: Super forum user
Ian Bell2

Just add a paragraph to your building fire risk assessment. The chance of a leak from an aerosol leaking is around 1:100000.

As you say keep it sensible - the main control is to follow the instructions of the can / safety data sheet.

No hazardous area classification required - true DSEAR doesn't give a limit. However the Energy Institute EI15 standard suggests hazardous area classification should start at 25litres of flamamble liquids or 5 litres of LPG i.e. aerosols as well.

Its not law, but accepted guidance

Standby for lots of nit picky follow ups

thanks 2 users thanked Ian Bell2 for this useful post.
achrn on 26/02/2025(UTC), peter gotch on 26/02/2025(UTC)
A Kurdziel  
#3 Posted : 26 February 2025 11:41:25(UTC)
Rank: Super forum user
A Kurdziel

I think that the professional H&S response  is to tell the auditor  to put there report where the sun don’t shine. No you do not need a COSHH cabinet( what ever that is) but pretending you are a competent H&S auditor when you are  not is clearly illegal and punishable by death.

thanks 4 users thanked A Kurdziel for this useful post.
peter gotch on 26/02/2025(UTC), Kate on 26/02/2025(UTC), chris42 on 26/02/2025(UTC), toe on 26/02/2025(UTC)
Holliday42333  
#4 Posted : 26 February 2025 12:35:53(UTC)
Rank: Super forum user
Holliday42333

Also worth pointing out that the propellant for WD40 is Carbon Dioxide NOT the more normal aerosol propellant LPG.  Hairspray and dry air freshener is far more of a flammable risk than WD40 but I'll bet the auditor wouldn't be interested in that.

achrn  
#5 Posted : 26 February 2025 13:05:11(UTC)
Rank: Super forum user
achrn

Originally Posted by: A Kurdziel Go to Quoted Post

tell the auditor to put there report where the sun don’t shine


The office is in Manchester, so it already is ?

peter gotch  
#6 Posted : 26 February 2025 13:10:28(UTC)
Rank: Super forum user
peter gotch

Hi Holliday

Perhaps this is one of those auditors who is so "thorough" that they will want to go through all employees' bags to check for things like hair spray and other contraband!

Watch out the Safety Police are back.

antbruce001  
#7 Posted : 26 February 2025 13:38:49(UTC)
Rank: Forum user
antbruce001

Under DSEAR, as with all risk assessments, only significant findings need to be documented. Therefore, if no significant risks are identified, a formal written risk assessment is not required.

Additionally, the term "COSHH cabinet" is not recognised in any official guidance. COSHH does advise that small quantities of highly toxic or other really nasties should have appropriate controls to prevent unauthorised access—such as being securely stored in a locked cabinet.

From a fire risk perspective, assessors should consider the quantity of flammable materials present. For minimal amounts, they may conclude: "The level of storage and use is limited; therefore, no specific DSEAR risk assessment is required." If only a few aerosol cans are stored, a flammable storage cabinet might be advisable, but even in such cases, a full DSEAR risk assessment is unlikely to be necessary.

Nothing worse than an auditor who doesn't understand the practical and realistic application in the real world of the thing they are auditing against!!

Edited by user 26 February 2025 13:39:54(UTC)  | Reason: Not specified

Roundtuit  
#8 Posted : 26 February 2025 13:57:14(UTC)
Rank: Super forum user
Roundtuit

Better get my orange Dangerous Goods placards on - I have a can of WD40 in the boot

Roundtuit  
#9 Posted : 26 February 2025 13:57:14(UTC)
Rank: Super forum user
Roundtuit

Better get my orange Dangerous Goods placards on - I have a can of WD40 in the boot

achrn  
#10 Posted : 26 February 2025 13:58:30(UTC)
Rank: Super forum user
achrn

Thanks all.

I needed a sense-check on where the theshold to signifcant risk arose - I knew it was at more than a few tippex bottles, I was less sure it's at less than a 'few' aerosol cans.

To further muddy the waters, the office in question has now confessed to the 'few' spray cans being 'at least nine' at the current count, which they have essentially no justification for.  I don't know if the auditor found a stash of nine large spray-cans, but if it was me I think finding such would justify raising questions.

I've found that the free extract of EI15 you can get from the EI website helpfully extends as far as the table stating 5 litres of liquified flammable gas and 25 litres of flammable liquid, so I think we'll be considering  that and adopting a limit of five litres of flammable (or more) liquids (subject also to all the existing controls we have about stored properly, but not going as far as 'in a flammables cabinet').

Ian Bell2  
#11 Posted : 26 February 2025 14:05:16(UTC)
Rank: Super forum user
Ian Bell2

Indeed its an oversight in the DSEAR regulations / HSE guidance ACOP etc not to set a minimum limit as to when a DSEAR assessment / hazardous area classification should be undertaken. The IP table/guidance is as good as it gets. Given the HSE often use data/information from various standards, not using this limt/advice would prevent such trivial questions etc around DSEAR. 

If the office is in Manchester, after it has stopped raining, I would advise the auditor to go and play marbles on the M60.

chris42  
#12 Posted : 26 February 2025 16:15:03(UTC)
Rank: Super forum user
chris42

B&Q, Tesco, and other such places have lots of them out in the open!

antbruce001  
#13 Posted : 27 February 2025 07:28:04(UTC)
Rank: Forum user
antbruce001

There's a special dispensation for retail. H&S isn't meant to be a barrier to doing business.

thanks 1 user thanked antbruce001 for this useful post.
chris42 on 27/02/2025(UTC)
A Kurdziel  
#14 Posted : 27 February 2025 09:24:46(UTC)
Rank: Super forum user
A Kurdziel

“The office is in Manchester, so it already is ?” …you have my sympathies!

We really can’t have fixed limits anymore than we can an absolute minimum/maximum workplace temperature.  The ooldpetroleum spirit regs only covered petroleum spirit but nobody can fix  a limit for cans of WD40 except the users ie they do the risk assessment and not  rely on the sort  of Muppet who tries to apply generic controls without any thought.

Holliday42333  
#15 Posted : 27 February 2025 09:30:43(UTC)
Rank: Super forum user
Holliday42333

Originally Posted by: antbruce001 Go to Quoted Post

There's a special dispensation for retail. H&S isn't meant to be a barrier to doing business.

If I remember correctly, this was raised during the investigation of the Boots warehouse fire (1990's) that was started by a single LPG propelled aerosol getting trapped under the metal wheels of an FLT.  The same controls that became industry recommended in warehouses (individual pallet sprinklers etc) were not considered appropriate for retail spaces where theoretically equivalent risk existed.

All about that tricky concept of risk assessment you see.

thanks 2 users thanked Holliday42333 for this useful post.
A Kurdziel on 27/02/2025(UTC), chris42 on 27/02/2025(UTC)
antbruce001  
#16 Posted : 28 February 2025 07:20:50(UTC)
Rank: Forum user
antbruce001

The dispensation for retail only applies at the point of sale to the general public. It does not cover warehousing for the retail industry. Sorry if I was unclear.

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