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#1 Posted : 13 July 2003 10:04:00(UTC)
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Posted By K. Babu Rao
Dear Sir/Madam,



We have to plan potable water supply to all eyewash and emergency showers in each renovated laboratory room. We have looked into the literature available with us learn about the storage and distribution system for water to the eyewash and shower facilities. We could not get clear idea from the available literature. We have no past experience as no attention was paid earlier on these matters. We would like to change all that and try to meet all relevant standards. One reference says:



“A new research facility has been vacant for more than two years because of the high lead content in the water system. The pipes are being replaced with plastic pipes at a cost of several million dollars. It was determined that a plumbing mechanic used lead-based solder on the joints of the copper pipe potable water system.” – P 147, Design and Planning of Research and Clinical Laboratory Facilities – Leonard Mayer, John Wiley and Sons, New York 1995.



Can you please clarify the following points?



1. Earlier we have been using GI pipes for water lines. Can we continue to use them? I remember reading an article in which it is stated that rust may get entrained with water and is especially not suitable for eyewashes.

2. Copper is very costly and we cannot afford it. Can we opt for HDPE? PVC is cheap but environmentalists are against its use. It is also a problem in case of fire. Please suggest suitable material for the lines.

3. Water stored for supply to showers may not be used for days/weeks. What is the suggested frequency of replacement and what to do with the removed water?

4. Our ambient temperatures are always above 20 C most of the time in the year. Can we use the water without any heating / cooling to meet ANSI 358.1 temperature requirement?

5. Does the water require any additives for protection against bacterial growth etc? Any pH control also?



Thanks in anticipation of valuable advise.



Regards,



K. Babu Rao
Indian Institute of Chemical Technology
Hyderabad
India
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#2 Posted : 15 July 2003 13:26:00(UTC)
Rank: Guest
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Posted By John Webster
K Babu Rao,

Probably your best source of technical information will be the supplier of the emergency shower and eyewash units. However, I will try to answer as best I can.

You say that the water supply is a potable water supply - as it should be. However, you request information on water storage. I must therefore assume that your drinking water supply comes from storage tanks and not directly from the municipal water main. If running from a reliable mains supply, then storage should not be required provided that it is possible to suspend the hazardous activity in the event of loss of supply.

To meet ANSI standards, the water pressure at the shower head, under running conditions, should be 2.1 barg (30psig).

Water supply must be capable of delivering the rated flow (see supplier) to the shower/eyewash for a period of at least 15 minutes - so your minimum additional storage will be that required to supply the largest rated shower unit for that period. If there is the possibility that several people could be involved in the same incident (unlikely in a lab, but risk assessment is required) you may have to allow for more than one unit being used simultaneously.

Your initial water temperature is probably OK, (ie >15 degrees C) but you should take account of the effect of any prolonged use drawing cooler water (underground main?) from the supply, so if you are not sure, check the temperature where the water comes into your premises.

Normally galvanised iron pipe should be OK, provided that your water has pH > 7.5 or thereabouts. PVC is ok, and fire is not a real problem. If the fire is severe enough to soften the pipework to the point of bursting, then the release of water will be welcome! However, pvc does tend to support the growth of biofilm more than other plastics and is not generally used in drinking water applications. LDPE (alkathene) is commonly used, though appropriate potable water grades of HDPE would be OK as well.

Most important is to design the system so that there is regular flushing of the pipework e.g. at the end of the line there is a tap which is in regular use and which can be opened to full bore periodically to flush sediment from the pipes. There should be no "dead legs", and branches to other taps and especially to the showers/eyewashes must be as short as possible. If pumped, consider a return from the furthest point to the storage tank.

Test and flush each unit weekly, and keep a record.

Finally, maintain the system as you would any stored drinking water system, with regular tank cleaning, install filters if your water is turbid, and check the effectiveness of disinfection (eg chlorine residuals if thats how your water is disinfected). Tank lids should be sealed, with filters on overflows and vents etc. Remember there may be a risk of Legionella developing in poorly maintained systems at your ambient temperatures.

Hope this is of help

John
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