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Posted By Carrie Ellerby
Morning All,
just lately we seem to be having an extremely high number of accidents involving cuts (knife as well as other).
We issue PPE for those trimming components (who still seem to be able to manage to cut themselves?) and have carried out numerous assessments and trials with other trimming blades, etc.
Unfortunately we have a high number of Agency staff who come and go within a matter of days or weeks and it seems to be these staff who are more liable to cutting themselves in one way or another.
I suppose what I'm asking is - can anyone point me in the direction of help in the form of advice on taking care of yourself in the workplace with regards to cuts, i.e. websites, etc?
We do stress that any minor accident / near miss is reported so our statistics include small nicks but the figures are getting embarrassing and I really want to do something about it :-/
Cheers,
Carrie
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Posted By Ron Young
Carrie,
Does it have to be a manual job?
I take it you use one of the many types of safety knives available and all non-safety knives are banned from the workplace. If you do use safety knives and your still getting a high number of cuts, maybe your using the wrong type.
Training- how to use a knife properly.
Correct level of supervision, more for agency staff due to unfamiliarity
PPE, correct type e.g. kevlar gloves of the correct standard
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Posted By Bev
Carrie,
Are you putting the agency/new staff through induction, including use of knives? Do you have a high enough level of supervision to make sure they use the PPE and work in the correct manner? Are they paid by piece work, making them work too fast?
Just a few thoughts.
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Posted By Martin Taylor
We use considerable number of knives in trimming plastic components and safety knives are not appropriate.
We have however sourced improved quality gloves - currently at cut level 3 but shortly to go to cut level 4 from a proprietary manufacturer whose name I shouldn't use but I can tell you if you email me.
I support the comments on training - not only in the ise of the knife but in the safe storage - at ALL times so when the operator puts the knife down it is placed in a safe place - we get more cuts now from knives in pouches or on benches
thanks
Martin
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Posted By fats van den raad
I do know that safety knives are not always the answer. For example, have you ever tried to strip armoured cable using an automatic retracting blade knife. It actually makes the job more hazardous.
Your options seem to me to either go down the route of specialised PPE as suggested, or you may want to contact some of the knife manufacturers and investigate specially designed knives.
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Posted By Carrie Ellerby
Thanks all for your comments.
Yes we are trimming plastic mouldings and past trials have concluded that the curly trimmers aren't suitable so the majority of trimming is done using non-safety blades.
As mentioned - all are issued with PPE, the suitability of which I am going to have to question since people are still cutting themselves through the gloves!
All agency staff go through the same induction as company employed staff, have one day working with mouldings (to get used to the kind of work they will be doing) then (provided they turn up for another day) a reasonable amount of time is spent on knife / trimming training and they should then be capable of doing the trimming jobs.
It seems that some of our more senior staff even have a problem with blade safety as blades, etc. are left lying around. It seems that further investigation and H&S highlights are required. A lot of our staff just do not seem to understand that they are also responsible for their own and others H&S by acting reposnsibly.
(that is not to say we are shunning our responsibilities just that some of the accidents causes are down to silly acts and basic non-use of common sense)
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Posted By Heather Aston
Carrie
We have a similar situation with agency staff employed to trim and inspect rubber mouldings. Same issue with the knives - we've had several attempts at trials of safety knives with different suppliers but have found nothing that works.
PPE is difficult. Kevlar gloves are much better than the old chain mail ones used to be, but they are expensive to issue - not very practical if you might have different employees every week - and they are not very "sensitive" which adds risk to some of our trimming jobs rather than removing it.
Knives should be on personal issue so you can pin down who it is that leaves their knife on the bench every time they go to break without putting the blade guard on. This is then an issue to address with the individual.
Our main cause - besides being a new worker on their first day - was peple trying to work too fast. We found that if operators are set targets of a certain number to trim, some operators would work at top speed until the target was complete and then have longer breaks. This needs to be discouraged by setting people specific break times and then encouraging them to work at a reasonable pace - not so fast that they end up hurting themselves because of a moment's inattention. Again this is down to good supervision.
It may also be worth noting separately in your accident statistics how many are due to agency/temporary staff. I am not suggesting here that you shouldn't treat them just as seriously as those to your own employees, but it sometimes helps to see the underlying trend.
Heather
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Posted By Merv Newman
Sounds like that, as a quick and easy fix, you could look into behavioural safety. Define a few "safe" behaviours, recognise and reward those people who adopt those behaviours.
There, thats done us out of thousands of potential BBS clients.
As a permanent fix, has anyone asked why you have so much flash on your mouldings that they need hand trimming ? On my last plant we had twenty injection moulding presses, making thousands of components a day and none of them got trimmed.
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