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#1 Posted : 12 October 2006 16:32:00(UTC)
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Posted By Jonathan McCoy
Anybody know of a simple low cost device / tool which could be used to remove plastic banding. The plastic banding I refer to is wrapped around bundles of 10 - 15 flat-pack corrugated boxes. There would be 10 - 20 of these bundles stacked on a pallet.

We have been asked by our customer to have our people remove this banding when the product is brought to point of use. It is relatively easy to remove banding from bundles close to the top of the pile on a pallet without harm, but as you try to remove the lower ones you will be lucky if you don't receive a laceration.

I have tried various searches on Google but with no avail.

If anybody has any suggestions I would be grateful.

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#2 Posted : 12 October 2006 16:40:00(UTC)
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Posted By Steven
Would it be possible to ask the supplier that you recieve them from to remove the banding?

You could expalin to the customer that it is not possible to do as they request. The customer is not always right.

Steve
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#3 Posted : 12 October 2006 16:42:00(UTC)
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Posted By Michelle Wilson
If the banding is removed from the bundle, isn't there a risk that the bundles will move/pallet collapse?
If customer still insists on removal try google for Penguin/Fish knife (sorry - can't remember the supplier and I'm not in the office)
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#4 Posted : 12 October 2006 16:57:00(UTC)
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Posted By Gilly Margrave
The Fish knife can be found at
http://www.safetyknife.net/fish200.htm

or there's also the Martor Combi

http://www.martor.co.uk/tabid/225/Default.aspx

Gilly
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#5 Posted : 12 October 2006 17:31:00(UTC)
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Posted By Merv Newman
I normally recommend that the people who remove the banding, steel or plastic, wear a face shield. I have met two store men with deep scars across their cheeks.

Merv
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#6 Posted : 12 October 2006 20:37:00(UTC)
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Posted By Saracen11
Hi Jonathan, place a 6" long strip of 3" wide duct tape lengthways along the band, leave a space of 3" and then place another 6" long, strip 3" wide lengthways along the band. Then cut through the 'gap' in the tape with a pair of scissors... if the tape is of decent quality, the tension (or rather the sudden release of it) will be absorbed by the tape and the band will be held in place - the band will retract slightly into the tape. The tape and the band is then removed with zero spring!

The gray fabric type tape - sometimes called elephant skin is better.

This is how I was shown many years ago and have passed it onto others... it does work!

...Not forgetting the advice from others regarding not leaving the pallet un-banded...

Regards
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#7 Posted : 12 October 2006 22:20:00(UTC)
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Posted By sagalout
Jonathan, you say
"It is relatively easy to remove banding from bundles close to the top of the pile on a pallet without harm, but as you try to remove the lower ones you will be lucky if you don't receive a laceration."

This would suggest that maybe your work method is not ideal because the additonal tension must be coming from the weight in the stack? Then you are reducing the stability of the stack as you cut the bands. The operator is most probably getting closer to ground level bending over or kneeling down on the floor to cut the lowest band? Total weight of the stack if it fell on the employee whilst bent over?
Have you stood back and looked at how you are doing this? Sometimes we try to solve the problem caused by the thing we should be solving.
Please understand that this comment is a technical challenge to a colleague and not made or intended as any judgement of your approach.

One detailed point, position is very important when faced with this sort of removal. Make sure you cover it in any training, I am sure you know, keep your body bits out of the obvious firing line, facemask or not.
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#8 Posted : 13 October 2006 12:07:00(UTC)
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Posted By Jonathan McCoy
All,

Thank you very much for your valued advice.

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#9 Posted : 13 October 2006 13:45:00(UTC)
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Posted By Paul Adams
We have a tool with long handles (keeps hands and face clear) which grips the banding each side of the cutting point and and then cuts the band. It reduces most of the recoil as it is released. I believe such tools are widely available from numerous tool outlets.
Sorry, don't have the name of the device.
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