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Posted By andy bee
Hi
what do you think about the wearing of shorts in a sheet metal enviroment, accident records show a very low rate of cuts, 12 in 20 years reported. The work place can get very warm and some employees want to wear shorts.
Many thanks
Andy
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Posted By The toecap
Sorry, no shorts allowed. If it gets hot take breaks and take fluids. Do a risk assesment. Increase ventillation.
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Posted By John Holland1
Does that mean that short sleeve shirts are not premitted?
John
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Posted By Mitch
Also consider, welding, including ultra violet burns and contact with chemicals, polish, pickle etc on stainless steel and rust inhibitor on mild steel!
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Posted By The toecap
Yes, no short sleeves. Do a risk assessment and see what you come out with
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Posted By Peter Leese
And just what protection do long trousers and long sleeves give?
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Posted By Melanie Fellows
Long sleeves & long trousers provide a barrier - be it from minor cuts and abrasions, oils and lubricants, welding rays etc.
It's better to have to change your overalls because they get dirty than have to scrub your skin clean!!!
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Posted By Peter Leese
The points previously mentioned concerned shorts and shirt sleeves - the question of overalls has not been raised. Although I suppose it has now!
So how does a shirt sleeve guard against cuts and abrasions?
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Posted By Rob Randall
The toecap seems to have prejudged the issue when he says
"Sorry, no shorts allowed. If it gets hot take breaks and take fluids. Do a risk assesment. Increase ventillation."
What is the purpose of his risk assessment, presumably to confirm his stated opinion?
Regards,
Rob
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Posted By Thomas Ripley
No Shorts No short sleeve shirts, overalls a must and fire retardant. Yes it gets hot and sweaty better that than a trip to A&E and an investigation and enquiry, and a claim from the injured party. Bags of water breaks and good ventilation.
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Posted By Dave West
Toecap i think that there is insufficient details to be able to say no straight off though a risk assessment would determine what course of action you should take. This could be a stores where there is no hot work and the provision of canvass apron may offer sufficient protection to allow the employee to wear shorts.
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Posted By The toecap
I accept i was rather hasty but, i did a very quick RA based on the info provided, which is to the best of my knowledge and opinion correct. I accept it may not be what some people were looking for. I stand by my decision. No short and no short sleeved shirts. This is the statement i would include in my method statement and risk assesment.
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Posted By Mike Draper
To get back to Andy's original question ...
12 cuts in 20 years suggests that you may be able to justify a more relaxed approach to your dress code.
However before you go and make such a change, you need to consult with the workforce and ask them a lot of questions. e.g. How often do you rip your trousers or shirts? How many times a day does a fragment from a guillotine bounce off your leg? etc.
Jeans, long sleeve shirts, overalls, etc. do provide some protection against cuts. So every ripped pair of trousers was another potential cut.
You also need to find out why they want to make the change. Is it because they are hot? If so, allowing them to wear shorts won't necessarily make them any more comfortable, but improving ventilation might.
Separately, long trousers or sleeves don't necessarily make things better with respect to chemical exposures. While you may think that the fabric creates a barrier, it is a porous one that is very good at ensuring the substance is held against the surface of the skin for a considerable period of time.
All "rules" usually have a basis - what you have to do is figure out the basis and talk about it with the workers.
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Posted By Peter Leese
Let's repeat the question - how does a shirt sleeve prevent cuts and abrasions?
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Posted By SeanThompson
Its still 12 too many
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Posted By Rochelle Eames
Hi there
I work in the waste industry and we get asked by the men can they wear shorts. At present they wear ballastic trousers which provides some protection against sharp objects that my be in the refuse sacks.
Our answer is a straightforward NO. Although we are considering a lighter weave ballastic trouser for the summer.
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Posted By John J
Andy,
rather than wear shorts and risk increasing your accident rate have you considered alternative underwear.
I'm in the process of trying HH leggings and shirt which wicks sweat away from the body and keeps the user cooler.
I'm trialing it with protective PVC suit work to see if this helps aid thermal comfort.
I know it works under normal clothing and there are different grades depending on temperature.
Regards,
John
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Posted By keith k
Andy
Our place has a similar situation - hot work. The only way to determine the level of workwear/PPE required is to complete a risk assessment. Given that you've 12 cuts in 20 years but what is the severity of these cuts, all minor....then shorts are probably justifiable, if the injuries are more serious such as medical treatment and above then you will find it extremely dificult to justify. Low risk work in hot work polaces - try paper coveralls.
Good luck
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Posted By Peter Leese
Quote: No Shorts No short sleeve shirts, overalls a must and fire retardant.
Thomas, are you advocating long trousers, long sleeves and overalls?
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Posted By Peter Leese
Melanie, how do shirt sleeves prevent cuts and abrasions?
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Posted By Merv Newman
I've worked in a plant where they make road signs, including the big electronic type panels you see on motorways, including the M25.
Almost everyone in the workshop could show me scars on their hands and arms and tell me about scars on other parts where a consultant does not reach.
The risk in such an environment is ever present.
The cuts which have been reported to me have never been life-threatening, usually on the outside of the arm or leg where there are no serious arteries, but have often required stitches.
Stoutish trousers and arm protections will not provide 100% protection but will reduce the severity of the injury, the depth of penetration.
In other circumstances, a similar thread last year about kitchen installers, I have argued in favour of shorts.
This time, my mental "risk assessment" comes out on the other side.
So the argument for me comes down to risk management. What can you do to reduce the exposure of your employees to the sharp edges, and/or what can you do to reduce their exposure/suffering from heat ?
If you can't do the first, nor the second, then protective clothing, cooling, drinks, pauses are a must.
Side thought. where on earth did that phrase "ballistic trousers" come from ?
"Ballistics" for me means the curving trajectory taken into account and calculated when you fire a cannon ball or an artillery shell into the air.
Trousers ?
Merv
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Posted By AD
Merv,
Ballistic trousers are just a trade name for trousers used in the waste industry. Normally seen as the darker patch of material around the legs
The ballistic 'material' was originally used to cover race horse but it was found to have fantastic abrasion and cut resistance properties (however as it is woven it will not stop needle stick injuries.
These trousers do get very hot and are not comfortable in the summer, if the lady that was searching for the lighter weight trousers needs any more information on these I can suggest a few manufacturers that can help.
The info is probably no use to no one outside the waste industry but you did ask the question!!
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Posted By Thomas Ripley
Quote: No Shorts No short sleeve shirts, overalls a must and fire retardant.
"Thomas, are you advocating long trousers, long sleeves and overalls?"
Peter yes i am. Its common sense that the material of the overalls will give some protection against cuts and chemical spills. We should all be working towards zero accidents 12 injurys is still 12 to many.
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Posted By Peter Leese
Quote: Peter yes i am. Its common sense that the material of the overalls will give some protection against cuts and chemical spills. We should all be working towards zero accidents 12 injurys (sic)is still 12 to many.
No it is not common sense, and on top of that if it is considered a shirt sleeve is protection against a chemical spill then all the risk assessments in the world won't help.
Quoting '12 injuries in 20 years is too many' is greatly simplifying the record. How do we know how serious the injuries were, how do we know the circumstances of the accidents, and how do we know if wearing long trousers or overalls or PPE would have made a difference?
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Posted By GT
Andy,
During this period of 20 years what has changed that has increased the temperature and humidity ( other than the climate up 0.5 degree in the past 150 years for the month of April).
What figures do you have for personnel suffering from heat stroke etc?
Is this purely a comfort thing?
To date you have experienced reasonable success with a low 12 accidents in 20 years, but you are saying how many people have been employed, would you not be better employed trying to reduce that average one injury every 18 months to zero?
Hope this is conceived as constructive
GT
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Posted By Merv Newman
Andy, GT, cool please. We are both looking for solutions/offering advice.
I do know what "ballistic" protections mean, but it still makes me think of throwing grenades or firing artillery shells.
The "ballistics" I have seen and tried have been fairly heavy garments. They tend to be about 15 to 20 denier. I don't see why a five denier Kevlar type garment would not give adequate protection and cut resistance.
But I still maintain that in a "sheet metal" environment full body protection is a must. Sure, we are only talking about "medical treatment" type injuries, a few stitches, not life threatening but it still smarts.
Merv
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Posted By Andrew Joule Land
Are the 12 accidents reported as whilst wearing full cover clothing - How many near misses have been reported ? how many first aid cases? Were they Riddor reportable
Where has full cover clothing / gloves etc; had to be replaced although the person did not receive any injury.
What is the "type" of sheet metal are we dealing with - thin less than 1mm for ducting, making containers etc. or is it the heavy duty type, How much handling is required, What guarding etc is in place?
Or do you want the answer wear shorts - no problem - do the analysis make your call -
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Posted By GT
Merv,
I'm chilled (never did get excited about men in shorts) about same temperature as the rose'& champers I like to drink, but thank you for your concern.
Andy, originally asked "what do you think about the wearing of shorts in a sheet metal enviroment, accident records show a very low rate of cuts, 12 in 20 years reported. The work place can get very warm and some employees want to wear shorts"
I was purely asking why would we want to change a system that has been deemed a success???
On ice
GT
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Posted By Shaun Brennan
gents/ladies
we are talking about ballistic proof overalls, which are far to heavy and stiff to work in. So we go for the lighter option which is probanised overalls, these are fire proof and can stop chemicals penetrating and sharp objects they are also lightweight. An example is the SAS wear them when they are storming buildings
Bugsy
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Posted By Christopher Kelly
It's a definite No Andy, in my opinion.
A slight touch, without overalls turns a bruise into a possibly serious cut.
My previous workplace was sheet-metal, we experienced a lot of cuts to hands but cut them out totally by using different gloves which enabled the workers to leave them on permanently. It's an all or nothing situation.
Obviously temperature can also be a serious problem but it should be possible to control with lots of water, breaks etc.
Regards,
Chris
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Posted By Merv Newman
Can we go back a bit and think about the causes of those cuts ?
Were they caused by direct handling of sheet metal or by "careless" contact with stacked/stored sheets ?
if the latter then there may be reason to review perimeter protection of stacking/storing areas.
If the former then I know companies (sheet metal stamping for car bodies) who, in addition to supplying cut resistant gloves and work clothing, actually take the trouble to teach employees the correct way to handle sheet metal (straight in approach, avoiding "slicing" movements, stop before you get to the "web" between fingers and thumb)(dexterity school) They also count and record how many pieces could be handled before the gloves should be changed because of wear and tear (half- or full- or two-shifts and so on)
The only company I have known that did tolerate shorts had the worst accident rate I have ever known. They made cardboard boxes.
Merv
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Posted By andy bee
Many thanks to you all,your answers have been most helpfull. still not quite sure which way to go though.
Andy bee
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Posted By Christopher Kelly
Merv, accept what you are saying, to some extent. However in the industry I was working in there was a lot of manual handling / assembly using the overhead crane. Sheets moved through 3 dimensions as they were building silos, metal was being bent into position for riveting.
You can give as much training as you like but this won't get rid of cuts completely. Accepted it is better to design out the problem than rely on training or PPE but the fact is that sheet metal work = cuts.
A cut on the hand can be serious enough, although it is often accepted as part of the job, but it becomes much more serious if it is on the leg / torso / wrist. Overalls help to spread the impact and reduce the penetration, additional measures can be taken if necessary.
We have a problem within our workplace with heat also which is also serious when hand-digging operations are being carried out, even so we cannot allow personnel to completely remove overalls, we just have to introduce more breaks, chilled water etc.
It is a difficult subject as no-one likes wearing PPE in hot, lovely weather but unfortunately certain tasks make it absolutely necessary.
Regards,
Chris
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Posted By Bruce Sutherland
andy
how about speaking to the guys? seems that lots of people have forgotten them - we are sometimes v good at "wear this" in h and s - but we rarely have to wear it and "work" ourselves
personally this time would probably go for overalls over underwear but could be persuaded to do a trial and then be in a position to justify shorts or overalls......
Bruce
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Posted By Philip Beale
Used to work in a similar situation we used to wear shorts under overalls. as overalls are not tight fitting air can still circulate. wear shorts only around sheet metal sounds to risks although only 12 incidents have been raised how many minor ones don't get reported. Or do the workers not report the cuts so as no to give more ammunition.
to me any work around sheetmetal/engineering should be overalls.
Phil
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