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#1 Posted : 09 August 2007 16:45:00(UTC)
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Posted By Dave B
A bit of advice needed please. What is the correct method of carrying out a 'high discharge' test on a vehicle battery whilst avoiding the risk of a spark igniting gas given off by the battery. I am led to believe (rightly or wrongly) that it is common practice when trying to identify dud battery cells to carry out the test with the cell caps removed and after suitable venting. This strikes me as extremely dangerous. Can anyone enlighten me on the safe procedure which will eliminate the risk of a battery explosion.

Many thanks

Dave B
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#2 Posted : 09 August 2007 21:16:00(UTC)
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Posted By Alan Nicholls
Dave
You don't need to carry on that type of test.
An intelligent battery tester can be purchased 12volt lead acid's 1.2Ah up to 200Ah. Try a google.

Regards Alan N
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#3 Posted : 10 August 2007 06:58:00(UTC)
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Posted By John Lawlor
Dave

I seen a guy doing that test and believe me he is lucky to be alive, the battery blew up in his face and acid went every where.
there are testers available at very small money, you should be able to pick them up in your local auto factor shop
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#4 Posted : 10 August 2007 10:17:00(UTC)
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Posted By Dave B
Thanks for your responses,guys.

It struck me as a very dodgy operation.

Dave B
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#5 Posted : 13 August 2007 14:59:00(UTC)
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Posted By Renny Thomson
Also ask:

Why do you need to know which cell is duff?

After all, its not as if you can change one cell. The battery will need replaced....
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#6 Posted : 13 August 2007 17:05:00(UTC)
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Posted By Dave B
I am still being told that although a battery tester will indicate that a battery is OK, it is only under high loading (similar to that when starting the engine) that a possible battery fault can be discounted.

Aren't there safer methods of putting a battery under load (and is it necessary)?

Thanks for your inputs

Dave B
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#7 Posted : 13 August 2007 17:20:00(UTC)
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Posted By Robert.
The health state of a (lead-acid) battery can be checked by checking the voltage of each cell.
Can't remember what the healthy voltage state is but a lower voltage will indicate deterioration of a cell indicating a cell change if it is an automotive battery or replacement of new battery.
A hydrometer will also indicate the condition of the electrolyte.
Discharging (banks of) batteries is an exact science and requires constant monitoring.
The old method was to use a high rate discharge tester, but this produced sparks.
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#8 Posted : 14 August 2007 00:04:00(UTC)
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Posted By Anthony Slinger
Hi Dave B,

I use a tool like this one. (other testers from different suppliers are available!)

http://www.justoffbase.c...T91-7?sc=9&category=2273

More info here

http://www.sealey-tools..../instructions/BT91-7.PDF

A battery charger will not tell you if a cell is faulty, this tool will. It also measures the voltage during starting and charging. It can be connected to the terminals without causing a spark. The test begins when the switch is activated.

Follow the general precautions include allowing the battery to vent after charging.

I have tested loads of batteries (up to 300Ah) with this equipment with no problem.

You can get another type with two prongs and handles on top.

http://www.justoffbase.c...T91-3?sc=9&category=2273

These are not so good as there is a chance of creating a spark when you make contact with the terminals and you also have your face directly over the battery when testing.

Anthony
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#9 Posted : 14 August 2007 10:29:00(UTC)
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Posted By Dave B
Thanks, guys. Just the info I needed.

Dave B
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