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Industrial ceramic kiln: rescue from confined space
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Posted By Alison Entwistle
I am trying to help our maintenance team with there risk assessment for access into our roller kilns where rescue is VERY difficult.
Does anyone have any experience, knowledge or contacts with people in health and safety in ceramics?
I wondered if anyone in a similar situation has been through the same process and come up with a satisfactory solution...
Your help/suggestions are much appreciated.
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Posted By Sally
Other people who might be able to help are http://www.minesrescue.com/.
Although they are not ceramics experts they have alot of experience of getting people out of awkward spaces in a hurry. I've used them for this in a number of different scenarios.
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Posted By Konstanty Budkiewicz
Alison,
I assume that you have a Confined Space policy and register, and from that thave the necessary trained persons, air test, and rescue equipment.
When you have devised your plan, may I suggest that you conduct a rescue exercise with your biggest and heaviest fitter that is likely to conduct the task as patient (worst case).
In our case,(15m deep steam well work) we also invited the local Fire & Rescue staff to attend our exercise. As well as they trained staff, they brought along their rescue trainees. So they and we gained from the learning exercise (So did the ladies with their noses pressed to the windows (dream on!)). We then felt that we then had a proven rescue plan that we could implement with confidence.
Regards
Kon CMIOSH
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Posted By Dave Merchant
Not to criticize the previous reply per say, but bringing the Fire Service into a training exercise is of no use to you - firstly the regs require you to plan and execute the rescue entirely without their help (so while they may have some ideas, their presence and shiny equipment you can't afford makes the exercise invalid), and secondly despite their '.. And Rescue' branding, only a few Fire Services are trained and equipped to deal with a 'regulated' industrial confined space. A lot of the brigades use techniques that work in an emergency under the FSM but wouldn't be allowed in a workplace training session (I presume you can't "turn off" the confined space nature of the kilns while you practice) and so their risk assessments would prohibit them from getting involved in any practical way. Training has to be zero-risk if the government pays your insurance premiums!
Don't take it the wrong way, but if you have people entering these kilns and know there are problems with rescue, then you're already lined up for a prohibition notice and need to get a competent *industrial* confined space expert in the loop to plan a system and train the staff before anyone else pokes a toe into them. Mines Rescue are one option, but there are many other companies providing similar services that may be more flexible around your needs.
I remember a phone call a while ago that started "Can you do confined space training? We just killed someone..." - not the best way to start the week.
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Posted By Helen C
Alison,
We recently got involved with a company who had a similar problem.
Entry into one of their vessels (vertical entry) was tight, but do-able, providing the entrant was lowered through the opening with their arms raised above their head. However.....as you can imagine.....an unconscious casualty has difficulty raising their arms above their head and therefore should the entrant become incapacitated, there was no way of extracting them from the vessel.
We designed a system that enabled the raising of the entrants arms so that they could be hauled out of the space. Management were sceptical at first but after a few demonstrations adopted the system into their procedures.
Let me know if I can be of any assistance...
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Posted By Chris Pope
Passed this to a confined space trainer pal :
Mike Wiggins ex SW Water :
The answer has to be "If its unsafe they don't enter"
However
1. Alison is already on the right track of firstly identifying the "Risks"
2. Having identified the Risks they have to determine how if possible to remove them prior to entry.
3 If they cannot be removed they have to be controlled (ie : Having a maximum permissible temperature prior to entry)
4 Appropriate PPE
5 Determine emergency method for cooling entry operative ( air hose or water spray)
6 Determine a way where the entry operative is not fixed to the roller ( ie skid sheet attached to entry winch for emergency exit)
You might like to submit these idea's
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