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#1 Posted : 03 February 2009 14:21:00(UTC)
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Posted By Robert_N
Has anyone ever come across shunting driving before?

We have a number of employees that have received training on Shunting but are from licenced HGV drivers. The risk assessment that is in place is not up to the job but wanting to ensure I tick as many boxes as I can would like to ask for your experiences on this topic
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#2 Posted : 03 February 2009 14:59:00(UTC)
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Posted By Stefan Daunt

He,
We need a bit more information really before a constructive comment can be made. Types of vehicles, surroundings, pedestrians, licencing, driver training etc. If you can supply more we can start there.
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#3 Posted : 03 February 2009 15:04:00(UTC)
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Posted By SteveD-M
Robert
I have a risk assessment for shunt tanker drivers. I will drop you a PM. See if it works for you..
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#4 Posted : 03 February 2009 15:04:00(UTC)
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Posted By graeme12345
Robert is this "shunting" as in, e.g. pushing a skip about with a JCB / vehicle

whats being shunted / it's weight / to where / is this at regular intervals / can it be done another, safer way.
Who owns whats being shunted.
What is doing the shunting/ weight.
is driver competent for normal vehicle use.
Are all inspections/tests in place for the vehicle doing the shunting.
ID who may be at risk.
ID what the dangers are for employees involved in the task.
control them.
supervise/monitor them.
record the above
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#5 Posted : 03 February 2009 15:12:00(UTC)
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Posted By Bob Shillabeer
My understanding is a shunter driver is someone who moved trailers a short distance to an exchange point. This is no different to a normal driver doing a coupling and uncoupling activity. The only difference is the number of times it is done during the shift. Beware that all sorts of short cuts can creap into this type of activity so needs to be carefully worked through. Remember the act of couling and uncoupling do not vary, just done more often.
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#6 Posted : 03 February 2009 15:24:00(UTC)
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Posted By SteveD-M
Coupling and uncoupling does vary - the type of fifth wheel coupling the type of vehicle etc.

That is why the The Society of Operations Engineers (SOE)& Institute of Road Transport Engineers (IRTE) has produced a code of practice listing 5 different coupling procedures including draw-bar trailers.
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#7 Posted : 03 February 2009 15:26:00(UTC)
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Posted By Stefan Daunt
As Bob has suggested,examples of the type of short cuts that take place are.

1) Not securing the fifth wheel locking handle with the clip
2) Not connecting the electrics (no hazard lights) or all of the air lines.
3) Driving with trailer doors left open
4) Not winding the legs all of the way up

Also beware of situations where there is not enough room between the cab and the trailer, for the driver to access the airlines and the airlines are connected before coupling of the trailer.
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#8 Posted : 03 February 2009 15:28:00(UTC)
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Posted By Anderson8
Hi,

A shunter unit is a bit different from the usual units we see on the road, they usually have modified mirrors, bigger platforms for standing on due to the frequency of the driver climbing on them, hand rails and anti slip flooring. Many also have a light on the dashboard to tell the driver if there is a problem with the trailer connection. From my experience slips and trips are a common accident, in particular with fuel and water contamination of steps, and also the wearing away of platform surfaces. As one thread pointed out, short cuts tend to creep in too, such as drivers not connecting all the air lines to save time leaving the trailer with no brakes and relying on the shunter breaks.

Hope this helps!
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#9 Posted : 03 February 2009 16:55:00(UTC)
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Posted By Alan Nicholls
Add to the list

Failing to ensure load is safely secured before moving trailer

Failing to secure tail lift before moving

Failing to report damage to:- lights doors hoses, couplings defective tyres etc.

A classic failing to check there is no 5th wheel lock in place before coupling up. Does make a bit of a mess this one.

Failing to wind legs down far enough when uncoupling.

Regards Alan
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#10 Posted : 03 February 2009 17:10:00(UTC)
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Posted By Ian_P
Just a quicky,

HSE have a document INDG312 detailing how to park, couple / uncouple a vehicle safely. It's well worth getting hold of and including in your Risk Assessment / Training etc. Unfortunately people are still getting seriously injured, and even killed, from not following basic procedures properly. I bet everyone in the transport industry has come accross occasions where drivers take short cuts like "dropping the red line"......

Also, look at the 'falls from vehicles' section of the HSE website - surely one of the more common dangers facing shunters.

www.hse.gov.uk/fallsfromvehicles/

The workplace transport section is also useful for vehicle segregation etc.

www.hse.gov.uk/workplacetransport/

It is true that many large, modern distribution centres have purpose built shunting vehicles which are specificly adapted for the job. It older or smaller businesses however, it is often normal tractor units that are used for shunting. Make sure these are up for the job and ideally you should adapt them with wide angle mirrors, beacons, and even alarms for when a cab is left withough the parking brake on.

Sorry for brief "brainstormed" post but I'm in a rush - hope it make sense! I'll add more if the thread hasn't already given you all the information you need by the time I next log on!

Best Regards,
Ian
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#11 Posted : 03 February 2009 17:11:00(UTC)
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Posted By Ian_P
...well it was supposed to be a quicky when I started typing!
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#12 Posted : 04 February 2009 13:58:00(UTC)
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Posted By Edward H
HSE publication HSG136 "Workplace Transport Safety" states in paragraph 626 -
"We recommend that the same (or higher) standards that are needed to drive on public roads should apply to choosing people employed to drive in the workplace.... drivers of large or heavy goods vehicles...be aged 21 or over and have passed the appropriate test."
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#13 Posted : 04 February 2009 22:48:00(UTC)
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Posted By Pez Hargreaves
I have a Safe system of work if you require a butchers
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#14 Posted : 03 April 2009 09:47:00(UTC)
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Posted By dipsy2308
I would like to know what the situation is with regards to moving rigid HGV's in our yard area and the training required? also if the person being trained has to have at least a car licence prior to driving the HGV?



thanks Karl.
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#15 Posted : 03 April 2009 09:54:00(UTC)
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Posted By SteveD-M
Karl
I would say yes they need to have at least a car licence plus 'appropriate' training for the HGV on site only.
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#16 Posted : 03 April 2009 09:56:00(UTC)
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Posted By Anderson8
Hi Karl,

Depends how you look at it mate, there is no legal requirement for the licence if they are off the public highway, however there are legal requirements for the individual to be trained to use any work equipment, and the vehicles would certainly come into that bracket. I think licenced operators would be my preference,but this does not guarantee they are competent as we all know there are a lot of bad drivers out there, so along with any additional vehicle familirisation, yard and site training would be a good start, and maybe some periodic driver assessment, and following any incidents etc. Also consider health surveillance, such as eye tests and other tests associated with driving HGVs.

Hope this helps mate
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#17 Posted : 03 April 2009 15:51:00(UTC)
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Posted By lewes
We had a similar problem with the movement of HGV vehicles on our site by non-hgv licenced staff.

At first we were adopting the policy of only those with a normal car driving licence but we then got a training company involved and they delivered 'Shunter Training'.

The vehicles on our site vary from small vans, 7.5 ton box lorrys to tractor units. These are vehicles in for repair or our hire fleet.

The training was aimed at safe movement of vehicles on site with strong emphasis on reversing etc. Most of the people who had the training said that they actually learned something.

These drivers are not permitted to move vehicles on the road or drive anywhere else other than our yard
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#18 Posted : 03 April 2009 16:51:00(UTC)
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Posted By Karl Davidson
Thanks for the information!


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#19 Posted : 05 April 2009 11:34:00(UTC)
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Posted By David Passmore
From experience, many 'shunting' vehicles are normal tractor units with no modifications which have generally reached the end of their road usage.

It is this situation that needs to be monitored as many such units tend to be neglected in respect of maintenance to road use standards.

Tyres are are a particular concern as are braking systems. Many such vehicles are never serviced or given an MOT which is a concern.

It has been assumed on this post that the shunting involved is with tractor/trailer equipment, however, consideration should also be given to other equipment such as demountable bodies/wagon&drag etc.

Load security is also another of many issues to consider. I have experienced picking up a vehicle that has been badly loaded and incorrectly secured by an inexperienced shunter.

Fortunately, many large operators such as RDC's and docks etc have appropriate equipment, however, there are still some small enterprises that still use old clapped out equipment and inexperienced untrained shunters.

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#20 Posted : 05 April 2009 19:20:00(UTC)
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Posted By D H
I note the original poster has not responded to the people who have answered - especially to those asking for more information to give a more detailed response.

A bit rude in my opinion??

Dave
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