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#1 Posted : 19 March 2009 12:27:00(UTC)
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Posted By Mark Eastbourne Hi gang Sorry to ask a really daft question, the answer of which I think has just popped into my head now I am putting finger to keyboard, but is there a legal requirement to have these type of systems annually inspected under the same piece of legislation which requires fixed LEV systems to be tested every 12/14 months? Just had a chap informing us that he has lead poisoning due to soldering, (although I understood that toxic lead fumes were only released at 500 degrees C?) and found that he does use these portable soldering extraction units but I doubt whether we have any record of them being maintained! Sorry to witter on. Mark
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#2 Posted : 19 March 2009 14:27:00(UTC)
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Posted By Chris Packham Mark In theory it is LEV so should be tested. However, more frequent testing or at least examination and maintenance may be needed, depending upon the type of extraction you are using. For example, I have found that the tip extraction systems that are fitted to some soldering irons quickly clog with waxy deposits from the flux and need cleaning frequently. Those which use an activated carbon filter may also need more regular checking. These are also sometime problematic in their positioning, particularly when the solderer is working on a larger object, e.g. a printed circuit board, as the capture may not be adequate. I have found that in many cases downdraft benches are the best solution. Minimum obstruction for the worker, optimum capture and, due to the large surface area, less tendency to clog. You can actually get units that simply are placed on the workbench and attached to an extraction unit. Chris
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#3 Posted : 19 March 2009 14:34:00(UTC)
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Posted By Bob Youel as they are an extraction system they should be maintained read COSHH and LEAD law and guidance for the parameters noted therein
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#4 Posted : 21 March 2009 16:10:00(UTC)
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Posted By Jane Bastow They are LEV, they need regular user checks recorded in a Log Book (manufacture/suppier should have supplied one and set out the types/frequencies and methodology). They should have been subject to a commissioning LEV inspection and training given in the maintenance and inspection required to be done by the operators (Supplier should have informed you of all of this - in practice I don't know of any supplier who even understands, let alone complies with his legal obligations in this regard) Inspection & test is required at least every 14 months, in practice this should be treated as an annual obligation; and most importantly the frequency of this testing should be more frequent if the examiner recommends so - as in the case of the problem with high maintenance requirement mentioned in earlier post, which may make say 6 monthly inspection desirable. The main problem sounds like failure to design and implement an appropriate maintenance and user check program to keep the equipment in good functional condition. There is a statutory obligation on the employer to maintain LEV in good serviceable condition. If you'd like a little more info download 'Clearing the Air' from HSE http://www.hse.gov.uk/pubns/indg408.pdf and for more detail read HSG258
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#5 Posted : 23 March 2009 18:13:00(UTC)
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Posted By Stephen J Barnes Hi Mark, I'm not sure what type of portable system you have/application, but you can improve the control of solder fume from hand soldering at benches if you provide an enclosing hood (clear). It is likely that your existing hood design will not control all of the fume generated due to the reliance on the operator to position hood effectively and design limitations. Your existing system could be effectively adapted. Your soldering LEV systems require annual (at least every 14 months) statutory examination and testing by a competent person. Should you wish to discuss this issue with an occupational hygienist 'off forum' please contact me at sbarnes@oakenvsol.com
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