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Ride on powered pallet trucks - forks forward or trailing?
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Posted By Mike Foulds
Hi All
In my distribution centre we have a busy part in the middle of the warehouse where both the pedestrain walkway goes and there is a lot of ride on powered pallet truck and FLT activity.
One of the biggest risks identifed has been the risk of collision between ride on and pedestrian, with this in mind we have a policy that says if you are traveling any distance not just stop/starting then the ride on should be riden in reverse so as to minimise the risks to pedestrains in the event of a collision from the forks.
This advice was also confirmed by the service engineer who said the ride ons are more controlable in reverse due to the rear wheel steer.
We have had an accident where a ride on driver has driven into a fork lift coming the other way, he has sustained an ankle injury.
The question is now being asked why the ride ons are driving with the forks trailing as it offers less protection to the driver in the event of an incident.
My view is that there is no excuse for two pieces of MHE to collide if being driven correctly with good levels of control and the protection of pedestrians is more of a priority then the protection of the driver who should be in control.
What policies do other distribution centres have and is there a definitive way to operate the equipment minimising risks to drivers and pedestrians.
This is turning into a bun fight so your thoughts are appreciated.
Mike
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Posted By Mike Foulds
Any one out there from the distribution industry........how do you operate?
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Posted By Peter F.
Mike,
have you tried HSEN1 00 06-B the ACOP for ride on pallet trucks.
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Posted By A Campbell
From previous visits to a grocery distribution centre in Lutterworth (the 1 that pat's their pockets!)
The tended to operate forks aft too!
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Posted By bluesail461
Hi,
Ride on trucks are often (and should be) driven with forks facing rear, its much easier to manoeuvre when turning wheels are at front. Also, as load is behind the ride-on if the vehicle comes to sudden halt, the load does not fly forward onto the floor or pedestrian nearby - ride-ons are often used as order pickers/ replen so often loads are not fully secured/ wrapped as they could be in 'mid-pick'.
In the incidence described there are a number of measures that could/ should be - and probably ARE in place:
1. Clearly defined routes and travel direction (aim for as much 1-way as you can)
2. Clearly defined junctions with lines, signs, 'sound-horn' rules, mirrors etc
3. Clearly marked pedestrian routes
4. Flooring kept in good condition
5. maintenance routine
6. Training and supervision
7. Speed limit - 5mph aka 'brisk walking pace'?
Sorry if these are obvious, perhaps I got the whole angle of the point of this wrong??
Ride-on trucks that drive with forks to the rear are much more stable, manouevreable and the driver should be able to see more easily whats coming. I agree that the physical protection for the driver could be better but as these vehicles are used by drivers who are repeatedly getting on and off to drop off/ pick up stock items then a cab or door arrangement may not be practicable
jez
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Posted By Juan Carlos Arias
I agree with your comments and previous posts, these pieces of kit are designed to travel backwards for better manoeuvrability. training of the operators is very important. I had an incident a couple of years ago whereby the operator was not only travelling at an inadequate speed but was also hanging his foot of the platform. he also suffered a fractured ankle and after investigation was disciplined accordingly.
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Posted By HarveyJ
Hi Mike,
We have the same situation in our plant as you describe. The emphasise here must be on suitable segregation between pedestrians/plant, as raised the HSE on their last visit to our factory.
If you cannot prevent pedestrians coming in the area then you must have an extremely comprehensive risk control process to reduce the risks to lowest practical level.
regards,
John
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Posted By Mike Foulds
Thanks for your comments so far, this is an interesting one, I have had confirmation from Linde saying that ride ons are operator lead so in the case of my equipment forks trailing.
In my mind I knew that I was operating the correct process but had that little nagging doubt.
We do have good walkways and systems in place, I think that when the IP is back action my be coming his way.
Mike
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Posted By andy.c.
Mike
Why just the IP with action coming his way?
How did the two trucks come to collide in the first place? and if the FLT had its forks and i quote from basic training "as low as practicable and slightly tilted back to cater for the type of load and ground conditions" did the forks hit the ankle of the IP stood on a ride on?
Blind estimate forks 4 times higher than needed to be, which is a major factor in this resulting with an IP
Andy
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Posted By Mike Foulds
Following investigations with the FLT driver and witnesses it is quite clear that the IP was not looking where he was going.
The ankle injury was caused by the wood from the top of the pallet, the truck forks passed just under the foot plate of the ride on, the pallet broke on the footplate and struck the ankle.
The FLT driver was stationary at the point of impact as he could see what was happening and despite using the horn as a warning the IP looked up too late.
Generally we have good standards of driving and compliance with fork heights etc, how do you legislate for not looking?
Mike
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Ride on powered pallet trucks - forks forward or trailing?
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