Welcome Guest! The IOSH forums are a free resource to both members and non-members. Login or register to use them

Postings made by forum users are personal opinions. IOSH is not responsible for the content or accuracy of any of the information contained in forum postings. Please carefully consider any advice you receive.

Notification

Icon
Error

Options
Go to last post Go to first unread
Robert Gibson  
#1 Posted : 24 June 2010 14:22:24(UTC)
Rank: Forum user
Robert Gibson

Hi One of my responsibilities as H&S advisor for my company is ensuring safety in a small woodworking room with a number of different types of woodworking machines e.g. band saw, circular saw etc. The room is not used all day every day but on occasions when a member of staff is showing volunteers how to make footstools, small tables etc. The volunteers, who are all strictly supervised and trained, can then use the equipment themselves. For each machine there is (IMO) a very comprehensive specific safe operating procedure on display next to each machine which is reviewed regularly. I have also undertaken a general risk assessment for the whole room which includes control measures such as regular servicing of the machines, fire, slips, trips and falls, noise and that volunteers have to be strictly monitored etc. My question is: In light of all the above do you think a specific risk assessment is required on each machine too? I am of the opinion that I would be repeating myself as all conceivable control measures and risk reduction has been considered in the documentation I have at present. A colleague has said there should be specific risk assessments too but I don't see what purpose this would serve other than almost double the paper work I already have in place. Thanks
ahoskins  
#2 Posted : 24 June 2010 15:18:47(UTC)
Rank: Super forum user
ahoskins

Surely the safe operating procedure would have been developed out of a risk assessment, so one has probably already been made for each machine. The problem with many risk assessments that I see is that they are not taken to that final stage even though they include necessary control measures.
Ron Hunter  
#3 Posted : 24 June 2010 16:38:36(UTC)
Rank: Super forum user
Ron Hunter

I agree you do not necessarily need individual assessments for each machine. I would suggest your supervision ratio and secure isolation of machines not being supervised are critical here.
Clairel  
#4 Posted : 24 June 2010 16:46:27(UTC)
Rank: Super forum user
Clairel

ron hunter wrote:
I agree you do not necessarily need individual assessments for each machine. I would suggest your supervision ratio and secure isolation of machines not being supervised are critical here.
I completely disagree. There is a legal requirement to carry out a RA for EACH machine. You will be in serious trouble if something goes wrong and you cannot provide a RA for each woodworking machine. The safe operating procedures should result from that RA. Also safe operating procedures do not necessarily include all the items on a RA (maintenance etc). A RA and a SOP are different documents.
Robert Gibson  
#5 Posted : 25 June 2010 09:34:56(UTC)
Rank: Forum user
Robert Gibson

There is a risk assessment in place for the whole workshop which takes into account maintenance, amongst other things, so I do understand the importance of risk assessments and the consequences of not having any. What I'm saying is that by undertaking risk assessments on each piece of equipment am I not just repeeatig myself and therefore are they really that necessary if I have all bases covered by other means? Supervision and isolation is also covered by the risk assessment for the whole area - thanks Ron
gahan  
#6 Posted : 25 June 2010 09:56:59(UTC)
Rank: Forum user
gahan

Robert I look at it this way: You/someone has an accident Accident becomes reportable EHO/HSE investigate EHO/HSE ask for risk assessment for the work equipment the person was injured using You supply a method statement/SSW - not a risk assessment EHO/HSE press you for a risk assessment which you do not have EHO/HSE take a dim view (perhaps) I am with Claire...belt and braces Have a good day
Juan Carlos Arias  
#7 Posted : 25 June 2010 09:58:31(UTC)
Rank: Forum user
Juan Carlos Arias

I believe that what you have in place at the moment is sufficient. Ideally you would have documented your RA at the beginning, I'm of the opinion that you actually did one in order to develop the safety procedures, however, with the controls in place you describe, I don't think you could be faulted.
ITER  
#8 Posted : 25 June 2010 10:21:50(UTC)
Rank: Forum user
ITER

I agree with Clairel. Each machine should have its own risk assessment (if more than 1 machine of the same type/model, I would then accept 1 risk assessment). WHile its all very well having the general requirements for adequate maintenance covered in your overall workshop assessment, you need to show via reg 3 of MHSWR that all of your machines specifically/individually comply with PUWER and associated guidance relating to woodworking machines. BSEN1050 - actually replaced by BSEN14121, gives a methodology for risk assessing machines. You could use this or modify it for your purposes. Remember machine guarding is covered by a HIGHER legal standard than 'reasonably practicable' While I have never worked in enforcement, you only have to look at the HSE prosecutions database for the types of things that companies will be prosecuted for in terms of machine safety.
boblewis  
#9 Posted : 25 June 2010 10:26:25(UTC)
Rank: Super forum user
boblewis

Surely it is the task that needs the assessment and not the machine. The risks of the equipment itself is but one part of the task risk assessment Bob
ITER  
#10 Posted : 25 June 2010 10:39:56(UTC)
Rank: Forum user
ITER

Thats a factor(s) to be included in the machine assessment - its usually lumped in with 'Human Factors' in the N industry.
Khan44511  
#11 Posted : 25 June 2010 10:49:06(UTC)
Rank: Forum user
Khan44511

I have read the question asked by Rob to me if the suitable and sufficient general risk assessments has been undertaken and all the reasonable and practicable controls are implementd and those could be r to standard operating procedure, training, maintenance the working environment and the individuals who are going to be operating the machinery. I think that should suffice. Could somebody help quoting any regulations asking for every machinery to be specfically risk assesssed apart from the power presses and equipment like chainsaws which will require specific machinery risk assessment. I think machinery assessment are more crucial at the design and manufacturing stage of the machine.
Adrian Watson  
#12 Posted : 25 June 2010 10:49:19(UTC)
Rank: Forum user
Adrian Watson

Where is the requirement to risk assess each and every machine? PUWER 98 does not require any such risk assessment. MHSWR 99, Reg 3(1) requires that "Every employer shall make a suitable and sufficient assessment of— (a) the risks to the health and safety of his employees to which they are exposed whilst they are at work; and (b) the risks to the health and safety of persons not in his employment arising out of or in connection with the conduct by him of his undertaking, for the purpose of identifying the measures he needs to take to comply with the requirements and prohibitions imposed upon him by or under the relevant statutory provision. Therefore if the risk of injury from a piece of work equipment has been identified, then the machine should be inspected to identify the specific hazards (i.e. event or situation with the potential to cause injury) posed by each machine and the measures to comply with PUWER 98 (elimination, guarding, etc) then the person has complied with the law and more importantly identified what needs to be done to safeguard workers and other persons. Regards
Kay  
#13 Posted : 25 June 2010 10:55:45(UTC)
Rank: Forum user
Kay

Robert (Sorry for the duplication - couple of people seem to have beat me to it!) I can see where Claire, Gahan & ITER are coming from but I'm more in agreement with Khan & Adrian. Correct me if I’m wrong, but if you go back to the MHSWR & its ACoP it doesn't say 'you must have a separate written RA for each of your machines', it says 'a sufficient assessment of the risks to the health and safety of employees to which they are exposed whilst they are at work' etc etc etc. Depending on factors such as the nature, type, use etc of the woodworking machines I don't think you necessarily need separate paperwork for each of them. I would suggest that maybe you could improve the general RA to include any hazards & control measures specific to a particular machine, but also some hazards that may apply to all the machines could just be covered once. For example, common to several machines might be Hazard = the machine rotates and draws in / entangles loose clothing; control = guarding (fixed, or interlocked or whatever), training - particularly training on use of your Safe Operating Procedures & manufacturer’s instructions, no loose clothing/long hair, Emergency stop button, etc. And a hazard specific to one machine might be e.g. Circular bench saw - feeding the material towards the blade leading to severed fingers or worse; control = use of push sticks/jigs, additional supervision etc. This is only a basic description to give an idea what I'm driving at, and I'm sure some people will disagree, but my point is that how you document your assessment of risks is up to you as long as you follow the guidelines. Having reams and reams of paper may serve as a*se covering, but won't it lead to the individual whom it is intended to protect switching off? Kind Regards Kay
Clairel  
#14 Posted : 25 June 2010 14:31:54(UTC)
Rank: Super forum user
Clairel

I am all for using 'area' RA where appropriate but I don't believe that woodworking machines is one of them. Yes you could technically produce one RA for the entire workshop. But in my experience that usually means that the RA says "contact with blade - use guards" and that is just not specific enough. Woodworking machines have very specific requirements depending on the machine and what the machine is being used for. That means that there can be quite a bit of detail needed (adjustment of riving knives, type of cutter blocks, jigs, false fences etc etc). To include all elements of all the woodworking machines would produce a very lengthy and unclear document and in my expereince that just doesn't happen. It getrs reduced to the standard " use guards" - when you need to say which guards and with what adjustment and use. Whereas I would normally agree that lots and lots and lots of RA are are a bad idea I equally think that very lengthy RA's are a bad idea. Nothing more likely to put anyone off than several sheets of one documents. Lots of little ones are more bite size. It could also be argued that having one RA for a woodworking shop is not relevant for everyone (frequently not everyone in the shop actually uses all the machines and wil often not be invloved in the maintenance and set up). So there you have lots of employees reading a lengthy document that is not relevant to them. I think you are far more likely to be thorough and will produce a far more 'accessible' RA through individual assessments of the machines.
stephendclarke  
#15 Posted : 25 June 2010 17:21:54(UTC)
Rank: Forum user
stephendclarke

Hi, I’m with Clairel on this one I think its necessary to have a risk assessment for each individual woodworking machine. Having said that how can you have a safe system of work (safe operating procedure) and method statement for the use of a particular machine if you haven’t initially carried out an RA to decide on the necessary controls, isn’t a RA the first step in producing a SSoW? I would say that an overall area RA for a woodworking workshop is also necessary to ensure all minor tasks/machines/equipment etc are covered. Regards Steve
Users browsing this topic
Guest (2)
You cannot post new topics in this forum.
You cannot reply to topics in this forum.
You cannot delete your posts in this forum.
You cannot edit your posts in this forum.
You cannot create polls in this forum.
You cannot vote in polls in this forum.