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Blue  
#1 Posted : 28 September 2010 16:03:09(UTC)
Rank: Forum user
Blue

Hi all, I'm looking, without much success for basic lathe/turning information, specifically how to use emery paper safely for polishing the turned workpiece (eg 500mm long). I'm aware of the risks of entanglement etc, and also very much aware of the potential results of applying too much pressure to the workpiece and causing bending moments on the rotating bar. I think what I'm after is to find out the correct use of a three point steady to help secure the workpiece. Good working practice etc. Hope this makes sense.
Blue  
#2 Posted : 29 September 2010 09:26:17(UTC)
Rank: Forum user
Blue

Ok, I'll ask it a slightly different way, how do you assess something if you don't know how it works. Assuming some of you have old fashioned non CNC operated lathes.
Craig Aspden  
#3 Posted : 29 September 2010 09:57:37(UTC)
Rank: New forum user
Craig Aspden

I think the answer would be that you cant..... at first anyway. You need to seek advice from someone who has knowledge of this lathe. Try and contact the manufacturer and ask for there manual or even google it. Failing that I would asume someone on site has good knowledge of it otherwise they wouldnt be able to use it (Information, Instruction and training(PUWER)). Ask them to run through it and you should be able to pick up on what you think the risks are. If you have more info on the model etc then I can see what I can find out
Blue  
#4 Posted : 29 September 2010 10:46:45(UTC)
Rank: Forum user
Blue

Thanks Craig I've tried the user manual route and whilst it gives info on how to use the machine as you'd expect, there's nothing in it for polished finishes using emery paper. I've tried other manuals from other manufacturers with the same result, which is leaving me with the opinion that it is something which developed over time to create highly polished surfaces but essentially is a use of the machine the manufactures don't account for. As we've all probably done it, it is obviously a foreesable thing to do and you'd think would be addressed during their CE marking EHSR assessments and then put into their manuals. rock and roll.
ahoskins  
#5 Posted : 29 September 2010 11:02:01(UTC)
Rank: Super forum user
ahoskins

I think the answer is that you shouldn't be using this method any longer. It was commonplace when I was younger, but you have already identified the risks and I believe that the practice is now 'frowned upon'. Perhaps you should be looking at an alternative means of polishing, such as a centreless polishing machine? Don't shoot me down however, as I am not a time served machine operator! Just my opinion.
JohnMackie  
#6 Posted : 29 September 2010 11:12:09(UTC)
Rank: Forum user
JohnMackie

Also, if you search the Prosecution section on the HSE, there is a case of a supervisor being charged as a result of an amputation from this very procedure. The fact that you are asking about the use of a steady would lead me to assume there is noone on site who is fully competent on this lathe. Tread carefully as this practice is very much forwned upon. Perhaps look at the original method of manufacture, grade of tip, speeds and feeds, even coolant will offer a better surface finsish that may well suffice. Good Luck
Blue  
#7 Posted : 29 September 2010 11:17:22(UTC)
Rank: Forum user
Blue

Thanks to all. As I thought, I'll put a stop to it.
paul.skyrme  
#8 Posted : 30 September 2010 19:27:42(UTC)
Rank: Super forum user
paul.skyrme

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