Rank: Forum user
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Wonder if someone can help? In previous years our org has historically carried out formal workplace inspections and then produced what they call an audit report when I believe it is no more than a Workplace Inspection report with observations and recommended actions/time as an appendix (NGC level really). When we have external audits the reports that follow are usually structured around HSG 65 and very varied in quality and depth. I have just completed our workplace inspection at all our sites but extended the scope to examine training records, documentation, spoken with staff, training issues and some functions/departments as requested by MD etc. We do not have trained personnel that can form an audit team therefore have had to undertake ourselves but we did involve our H and S reps. I really need to know how colleagues present findings/structure their report to senior management following an internal audit- as a report based around your SMS? I really need to get on an auditing course to get my head round this? Any help gratefully received and sorry if this seems to be somewhat garbled.
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Rank: Super forum user
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I was taught that an audit asks three key questions:
1. Do you have a system?
2. Is that system adequate to deliver safety management to the required (legal as a minimum) standard and deliver the necessary evidence?
3. Is it actually being followed?
Question 2 is key, because you have to identify the deliverables in your organisation. For example if you have pressure systems, the management system has to be able to identify when these systems arrive and leave the company, assess whether they need to be on the statutory inspection list, get them on it and ensure that the necessary inspections get carried out. It also has to ensure that they are identified uniquely, that they are maintained, people are trained etc, etc,
So I would suggest that you identify the systems that you need to have for the range of risks that your organisation has, and structure your findings around that. You can then use this as a basis for future audits.
The inspection element of the process arises at item 3, as a check that what you say you do, in writing, actually translates to what you do in practice.
I, too, have experienced external audits of very variable quality. Mostly because they have used a 'one size fits all' questionnaire, which can miss enormous chunks of safety management.
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Rank: Super forum user
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Dave
It depends what information you require, audits are done as part of the management system to eanble you to check that the comapny is in compliance, Audits have 3 main headings, environmental, which covers air emmisions, waste management, waste water etc, then you have what I call combined topics, PTW, training, transportation of dangerous goods, emergency response & preparddeness, chemichal management,
health & safety topics which include, Manual handling, confined space, fire protection & explosion safety, work equipment & machinery safety, PPE,use of contractors,risk assessments, workplac e inspections,ind hygiene, occupational health & medical assessmentsetc.
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Rank: Super forum user
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Morning Dave,
The Audit system I was trained on was RoSPA QSA. This is based around HSG65 with content drawn from 18000 and 14000 as well. QSA has around 1800 questions, and takes 80 hours of auditing time, for presentation it uses a combination of written and graphical feedback, and a good enough score allows for an award. It is internal, but every two years auditers have to have an audit moderated by RoSPA to keep their certificate. Mine has lapsed, but one of my team has hers so we use QSA as a reality check on our own system.
The key phrase to describe audit is a systematic, independent evaluation of the management system in question, so you neeed to look first at the reasons why managers think they have to do stuff (e.g. SSOWs, RAs etc); in other words the dicumentation. Then you look at whether their efforts, if any, are having any effect at the coalface.
Because QSA is so intensive, we have developed our own system. Every policy we produce has a standard written for it; all this is is a summary of all the instructions contained in the policy, e.g. 'There is a competent person responsible for risk assessment in the workplace'. The audit just turns these statements into questions; 'Is there a competent person responsible for RA in the workplace?'
Simple really,
John
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Rank: Forum user
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Thanks to you all - I have gleaned so much from these replies already and have a clearer idea of the way forward. It seems to me that I should develop an audit schedule to cover various areas and topics over a period of time rather than charging in and trying to cover too many areas at once. Very grateful for your comments and guidance.
Dave
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Rank: Super forum user
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Hi Dave,
You could consider giving a score of maybe 1-3 and use this as a priority system as to what timescale should any deffeciency be addressed, good in practice but depends also on costs being allocated to rectify if it's required on large scale (cost)
All the best
Tony
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Rank: Forum user
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The other aspect I wanted a bit of advice on with auditing was how various colleagues go about carrying this out whilst remaining independent from the auditing process. Do you train up and select key persons from your workforce to assist with auditing? External auditing by its nature is independant which we undergo every 3-4 years or so but how about your own internal audit teams?? We have around 8 locations carrying out similar work. Is direction and selection of audit teams by the H and S team (there are 2 of us to cover the org) the way ahead on this? Advice as ever much appreciated. I am very keen to get our Safety reps involved in the auditing process but can also see how time consuming the audit process can be.
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Rank: Forum user
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Hi,
Which standards/systems are being apply by the organization?
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Rank: Forum user
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Hi,
From my observation over the years,
Internal auditors arrangement:
(i) audit by other dept personnel;
(ii) audit by pure in-house audit team members;
(iii) audit by outsourcing to external auditor(s).
regards,
Lo
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Rank: Forum user
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Hi,
It is utmost important to have a trained auditor.
Recall the first time, when i started learning audit, the newbie had no ideas on what to observe, comments and eventually raise CAR/PAR.
For an organization with 8 sites,
If time permitted, split the job between the 2 auditors.
i would recommend each plants implement workplace inspection and submit the report to the auditor.
Both the auditors shall assessed periodically or visit the site if inspection data show any abnormality or concerns.
My 2 cents,
Regards,
Lo
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Rank: Super forum user
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D
What is your role and competence level as I find the Q? puzzelling as anybody and everybody should know that to audit properly they should know how to audit and remember if anybody gets killed or your company loses a 'Bid' etc and your audit said everything was OK etc then it could be the auditor that gets it in the neck from an enforcer etc or, more likely, from management thereafter
I advise that somebody needs to get adequately trained and then gain competence thereafter as some of your answers indicate to me that the very good answers provided herein to your Q? will be acted upon by you yet without you becoming an auditor via adequate training
Best of luck
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Rank: Forum user
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Dave,
Good idea to attend a lead auditor course, it will raise you understand of auditing against the criteria of 18001, 14001 etc.
As mentioned above you need to identify what you want to audit and the criteria that you are going to audit against (18001, HSG 65, 14001 etc). With regards to remaining independent it can be difficult when you are auditing your own management system, what about setting up an 'independent' internal audit team using employees from other departments. Could you send them on an internal auditor course?
P
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Rank: Forum user
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Comments appreciated. I am very aware of my limitations and lack of experience in auditing and just wanted to seek advice from IOSH members experienced in this topic to identify the best way forward for me. Attending an auditor course will be my priority. Thanks.
Dave
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