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safetyman2010  
#1 Posted : 14 February 2011 16:36:32(UTC)
Rank: Forum user
safetyman2010

Hi, Our site risk assessments are very messy, not very productive and we I have made the revision of the risk management system an objective for 2011 at my site. I have no problems with actually do the assessments, etc but this is the first time as a manager i'm looking at starting from zero. We are manufacturing site with 6 key depts. I'm getting a bit overwhelmed but the thougt of what we have to do and were the starting should be. My thoughts are to start with gettign the Dept Managers to write out process steps (process activities) for each section of their depts. When we have this we can start to break them down a bit into managable chuncks and set some targets for completion of x per month. I'm looking to implement an e-elearning system very soon which covers risk assessment as a module. All managers and supervisors will have this as part of the general training as well as going through IOSH 4 Day course in 2011. We have ran COSHH Assessor training at end of last year and have more scheduled this year. I guess what i'm asking is, how have others approached setting up a risk management system from zero and can anyone give me any pointers/advice. I cautious that this planned well and using a good system/stratgey so it doesn't 'fall down' and become a flavour of the month. This is a critical project for the site this year. Hope someone can give some friendly advice! Cheers...
Oldroyd19659  
#2 Posted : 14 February 2011 21:15:44(UTC)
Rank: Forum user
Oldroyd19659

Hi Safetyman A beneficial approach is to break down all the 6 departments onto inputs and outputs in the same way as doing an environmental life cycle assessment -for example and not exhaustive, if you are a manufacturing company the first input would be goods in and would (maybe) as follows: Lorries in to docking bay offloading lorry use of flts use of pallets use of racking systems use of conveyor etc etc until you cover all operations in goods in - in a comprehensive manner. From goods in the raw materials go to? and go by? etc until transformed goods get put back on the goods out lorry. From this approach (if you are doing the assessments) you can get the managers to buy in by listing all the hazards and the controls for each of the sub department tasks. You can then draw up a Safe working practice that covers all the hazards and controls (small method statement). These can be then used as part of a training package to train al say "goods in" people on the safe working practices for there area. You can also use any safe working practices that are common to all 6 departments as training in any induction along with the staples such as fire safety manual handling etc etc. This then starts to give you the basis of an integrated system where the risk assessment controls use training and dessemination of safe working practices as a control as well as engineering and other control systems you may have in place. Even better if you have a trainer who can get people to sign off that they have had the training - even better is a small test after the training. you could do one thing one year and add on the next. So to answer your question i would stick with the managers breaking tasks down, dont try to do it all yourself and make sure that the assessment does not become the tool for imparting information, a safe working practice should be developed for each task. Take tasks that are common and integrate into site training if possible. You can PM me if you want some examples Really hope this helps Martin
Bob Shillabeer  
#3 Posted : 15 February 2011 00:24:31(UTC)
Rank: Super forum user
Bob Shillabeer

Oldroyd is almost correct in his assumtion that you need to go through each department. However, in practice this will take a long time to go from the start to end. You need to get each department to list exactly what tasks they do and run them at the same time. Remeber that there will be some overlap that needs to be covered. This will mean that instead of the first department meeting the requirements in say March while the last department is a year away you should get them all at least knowledgeable aboput exactly what they do and cover the more common risks etc. Be very careful about setting yourself up to fail, think carefully about how you will do the task but learn to juggle several things at the same time, most H&S practitioners have to do this I'm afraid.
David H  
#4 Posted : 15 February 2011 07:45:44(UTC)
Rank: Super forum user
David H

In a previous life, we got the senior operators and supervisors to prepare a flow chart of their work activities and create a SOP (standard operating procedure) which were held in the main control rooms. We then trained the guys in doing risk assessments, prioritised and got them done. This meant changes to procedures as new controls were added. Positives; RAs in place SOP in place for training new people Lower incidents occurring Massive increase in "ownership" of their tasks and responsibilities Better morale Negatives; Resources had to be made available to close out any issues early to allow momentum to continue. Some teams did not buy in like other teams that led to a bit of "other shift" bickering Trying to keep management focused to keep the momentum going. Mangement offered overtime in the beginning but it was becoming very costly towards the end. Hope this helps David
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