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RayRB2014  
#1 Posted : 18 June 2021 12:08:00(UTC)
Rank: Forum user
RayRB2014

Hi - Im looking for a bit of clarity here on the use of Clipper saws for cutting bricks & blocks on sites. Ive seen these for many years in use within construction and never really thought of them as dangerous if used correctly.

I am looking for others thoughts on wether they are safe to use or not

(I am piggy in the middle between a site manager on one of our projects who has banned our bricklayers from using it as he feels its unsafe as the blade is ungaurded and it sprays water into the users eyes - me personally I feel it perhaps had not been set up correctly but dont really want to over rule the site manager and allow the brickies to use it if Im missing the point and they are dangerous?)

a link for those who dont know what a Clipper saw is Masonry Saws | Norton Clipper | Red Band UK

peter gotch  
#2 Posted : 18 June 2021 12:22:24(UTC)
Rank: Super forum user
peter gotch

Hi Robert

Nothing is 100% safe.

Part of the blade will necessarily be unprotected. So you look at the Provision and Use of Work Equipment Regulations 1998 and apply exactly the same sort of principles as you would to a cross-cutting wood saw.

There should be water splashing around to suppress the emission of silica dust (however brickies cut bricks!!), but they should be wearing goggles anyway to protect them against slivers of brick flying around.

In a utopian world the designers would highlight how many odd shaped bricks are going to be needed and these could be manufactured in a much more controlled factory environment.

What I do find encouraging is that your site manager wants to own health and safety and not leave you to ponder on the issues alone.

thanks 1 user thanked peter gotch for this useful post.
RVThompson on 18/06/2021(UTC)
RayRB2014  
#3 Posted : 18 June 2021 12:28:16(UTC)
Rank: Forum user
RayRB2014

Thanks for your input Peter

My feelings are that the saw is fine to be used onsite as long as the user knows how to operate safely but I wanted another opinion as i will be asked next week by directors for a decision on who is right, are we banning them etc. (to put you in the picture we have 2 companies in our group - Construction company who are P.C. on the project and a Bricklaying company who are employed as subbies on the project, I get the fortunate position of being H&S Manager to both companies)

it was just when the site manager spoke to me and told me he had banned it because of the large unguarded blade I questioned myself as I had never seen that as an issue in all my years in construction - ( then you panic and Imposter Syndrome kicks in lol)

HSSnail  
#4 Posted : 18 June 2021 12:36:06(UTC)
Rank: Super forum user
HSSnail

Not seen these in use so was interested to find a prom video of one. To me it looked similar to a woodworking circular saw bench. I have to say im a little surprised why they don’t put some type of retracting blade guard on them – like a wood saw, and was not keen on where the guy had his hands – would take more than a pair of safety gloves to stop that blade.  Personally I would like to have seen some kind of jig or push stick type arrangement in use. But there did not appear to be an issue with the water

But PUWER says a blasé should be guarded so far as is reasonably practicable. There may be a perfectly good reason why the blade guard is only over the top of the blade.

What alternative does the site manager suggest? Have to say I think its much safer than some of the hand held says I have seen builders using, where their foot is a few cm away from the blade.

thanks 1 user thanked HSSnail for this useful post.
RVThompson on 18/06/2021(UTC)
RayRB2014  
#5 Posted : 18 June 2021 12:40:57(UTC)
Rank: Forum user
RayRB2014

Brian

The site manager has not offerred any alternative, he has so far just banned the Clipper saw (which i see from an email has been off-hired and is being removed from site today)

The only other way to cut the blocks will be manually by hammer & bolster or if its facing bricks that need cut it will need to be a petrol cut off saw (Stihl saw) with all of its noise/vibration/dust issues

could also use a block splitter for block but it would be useless on facing bricks

Roundtuit  
#6 Posted : 18 June 2021 12:43:28(UTC)
Rank: Super forum user
Roundtuit

If it has not been modified the process of cutting should involve both of the operators hands being on control handles and away from the blade.

Then you enter the reality that the brickies want to work fast and start trying to circumvent controls they perceive slow the task.

We bought one for brick trimming at our factory saw what the operators started to do when not being watched and promptly sent it back.

Roundtuit  
#7 Posted : 18 June 2021 12:43:28(UTC)
Rank: Super forum user
Roundtuit

If it has not been modified the process of cutting should involve both of the operators hands being on control handles and away from the blade.

Then you enter the reality that the brickies want to work fast and start trying to circumvent controls they perceive slow the task.

We bought one for brick trimming at our factory saw what the operators started to do when not being watched and promptly sent it back.

RayRB2014  
#8 Posted : 18 June 2021 12:54:35(UTC)
Rank: Forum user
RayRB2014

Thanks Roundtuit

My issue is not wether they are using safely or not, my question is are they ok to have onsite if they are used correctly?

The fact that they were not using it correctly as Im tolfd the brbckie had his hands close to the blade as he was holding the brick (you are not supposed to do this for obvious reasons) is somthing else I will have to address in this matter but wasnt sure wether we should be banninig the saw first

Im looking for opions on this, it would appear that I am right that the saw is perfectly legal to have onsite but ONLY if the user has been trained and is operating it properly

I know when I look inot it further the brickie involved wont have been trained in its use (as its likely that no formal training course is available) and i will come up against the old addage of "we have been using these for years and never had a problem" from the bricklaying manager

thak you all for your input so far

Roundtuit  
#9 Posted : 18 June 2021 13:07:29(UTC)
Rank: Super forum user
Roundtuit

That was exactly what we saw happen.

Rather than using the manufacturer fitted material clamp they started holding the bricks against the back stop as they discovered it "was quicker".

Roundtuit  
#10 Posted : 18 June 2021 13:07:29(UTC)
Rank: Super forum user
Roundtuit

That was exactly what we saw happen.

Rather than using the manufacturer fitted material clamp they started holding the bricks against the back stop as they discovered it "was quicker".

Acorns  
#11 Posted : 18 June 2021 13:10:11(UTC)
Rank: Super forum user
Acorns

I'm not keen on the debate on who is right wrong.  How about coming to a mutually agreeable SAFE outcome! I agree it's a huge question why there isn't a sliding guard like a wood saw. Also how to safely hold and manage the pinched and flicked off cuts.   ​​​​​​​ive dm'd a potential contact to resolve. 

RayRB2014  
#12 Posted : 18 June 2021 13:33:36(UTC)
Rank: Forum user
RayRB2014

Thanks AcornsConsult

Im not sure if you mean a debate between myself and the site manager? there is no debate as such, I am not going to over rule the site manager a (they have taken the saw away) I simply needed to know that the saw is a valid peice of equipment when used correctly and can be used on other projects where the site manager may not be so proactive

I just know that next week I will be asked by a director from both companies what my thoughts are and what our offical line is going to be - are we going to outright ban this type of equipment or are we going to allow it to be used if opertators are trained and do so safely

So you see there is no debate on wetehr its right or wrong but simply a questions as to whats right / wrong - is the saw legal to use?

I look forward to your update AcornsConsult

paul.skyrme  
#13 Posted : 18 June 2021 14:30:47(UTC)
Rank: Super forum user
paul.skyrme

If the equipment is a brick cutting saw so described and manufactured and used in accordance with the manufacturers' instructions, then it must be safe to use, else it would be illegal to be placed on the market.

Is it CE marked, and have you done your due diligence on PUWER Reg 10 on it?

Without sight of the equipment and the instructions etc. it would be difficult to tell if it is compliant or safe.

Acorns  
#14 Posted : 18 June 2021 14:39:48(UTC)
Rank: Super forum user
Acorns

Originally Posted by: RobertR2014 Go to Quoted Post

Thanks AcornsConsult

Im not sure if you mean a debate between myself and the site manager? there is no debate as such, I am not going to over rule the site manager a (they have taken the saw away) I simply needed to know that the saw is a valid peice of equipment when used correctly and can be used on other projects where the site manager may not be so proactive

I just know that next week I will be asked by a director from both companies what my thoughts are and what our offical line is going to be - are we going to outright ban this type of equipment or are we going to allow it to be used if opertators are trained and do so safely

So you see there is no debate on wetehr its right or wrong but simply a questions as to whats right / wrong - is the saw legal to use?

I look forward to your update AcornsConsult

It would be quite a challenge to say it's not legal to use.  Lots of places obviously find the way it's used is acceptable.  Can we discuss with the supplier, site manager on what we can do safe,y continue to use it or decide what alternative needs to used, assuming it is needed.  Good luck
Roundtuit  
#15 Posted : 18 June 2021 21:02:53(UTC)
Rank: Super forum user
Roundtuit

Apparently the material clamp is an additional extra cost rather than standard supply - this is the item our operators decided to stop using for the sake of speed.

Roundtuit  
#16 Posted : 18 June 2021 21:02:53(UTC)
Rank: Super forum user
Roundtuit

Apparently the material clamp is an additional extra cost rather than standard supply - this is the item our operators decided to stop using for the sake of speed.

Acorns  
#17 Posted : 19 June 2021 06:10:39(UTC)
Rank: Super forum user
Acorns

Originally Posted by: Roundtuit Go to Quoted Post
Apparently the material clamp is an additional extra cost rather than standard supply - this is the item our operators decided to stop using for the sake of speed.

that's interesting. One of the videos I'd checked by either a manufacturer or a main dealer showed hands used, and I couldn't easily find a clamp.  From your post, I could imagine a clamp is a rarely purchased "extra"

peter gotch  
#18 Posted : 19 June 2021 10:01:42(UTC)
Rank: Super forum user
peter gotch

To compare this to a conventional woodworking circular saw bench is inappropriate as the movement of the saw blade is controlled with a handle that (assuming one person operation) itself removes one of the operator's hands from the danger area.

Which is why I made the comparison with a woodworking cross-cut saw.

Even were an operative to hold the brick with the other hand (and I don't doubt this may happen), the potential severity of injury is LIKELY to be less than with a conventional saw bench, for the simple reason that as soon as the blade touches a hand the operator will let go of the handle and the blade should move upwards away from the danger area [These things are, as I recall, usually spring loaded so that the operative has to overcome the spring to lower the blade and associated partial top guard]. So, the probability of amputation would be lower than on a saw bench, and even lower than the situation where the bench may traverse in relation to the blade (or vice versa) which happens in e.g. sawmills.

There is perhaps an argument for a self-adjusting section of the top guard to provide better enclosure, but it is possible that such solution has been tried, tested and found to be impractical. 

I still think that it is positive that the site manager is concerned and looking for a safer solution - but that means considering the balance of risks between this and some other means of cutting bricks to size.

vikrampaul93  
#19 Posted : 21 June 2021 09:48:24(UTC)
Rank: New forum user
vikrampaul93

I am looking for others thoughts on wether they are safe to use or not   get-mobdro.com

stevedm  
#20 Posted : 21 June 2021 10:19:35(UTC)
Rank: Super forum user
stevedm

...the standard statements apply to answer you question...the machinery complies with the relevant product safety legislation....the human using it isn't certified by anyone so could be defective...your risk assessment and training are a step toward making sure the human risk is minimised...

stevedm  
#21 Posted : 21 June 2021 10:23:23(UTC)
Rank: Super forum user
stevedm

so if the manager deems that the risk is too high he has decided to ban them then good for him...

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