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SarahCronin85  
#1 Posted : 03 November 2022 12:47:30(UTC)
Rank: New forum user
SarahCronin85

Afternoon all.

I am the SHEQ Manager for automotive manufacturing group. At one of our sites we produce carbon composite steering wheels. Part of the 'lay up' process involves placing strips of pre cut carbon shapes into moulds for cooking. During this process, to get the carbon layer into the nooks and crannies of the mould, hair driers are used to gently warm up the carbon so it can be manipulated and pushed in.This is standard industry practice as other tools such as heat guns are too hot. The issue we are having is tiny particles of carbon fibres (which are conductive) and being sucked into the hair drier fans and causing them to blow. This has caused 2 minor electric shocks to staff. We have even had a PC blow too. We have consulted with other carbon composite manufactures and they are having the same issue and say theer is nothing that can be done. We are looking into various engineering controls such as bench LEV units, but does anyone else have any experience with this issue that could recommend the best way forward... Thanks

A Kurdziel  
#2 Posted : 03 November 2022 14:24:17(UTC)
Rank: Super forum user
A Kurdziel

Down draught table?

HSSnail  
#3 Posted : 04 November 2022 10:17:26(UTC)
Rank: Super forum user
HSSnail

good suggestion from A. I have no real experiance in this area but im thinking that its because the air intake on a hair dryer is so close to the outlet that this is why the fibers are being drawn in. Its is not possble to find a heat source/blower with a long hose to provide the heat but put the ait in take outside the area covered by the LEV?  Its not quite the same but when using mobile compressors using breathing air we used to have to do something similar to stop the CO from the exhaust being drawn into the air supply.

chris42  
#4 Posted : 04 November 2022 11:25:17(UTC)
Rank: Super forum user
chris42

I would also think A Kurdlziel’s solution seem good, and if it is being sucked into the back of the dryer and the cooling fan of the PC then employees must also be breathing it in, unless they are wearing RPE. So, you may find that your solution could negate this as well.

Are the fibres coming from the cut edge of the carbon fibre pieces, could these be cleaned better between cutting and use? just a thought.

A different thought, do you just need that gentle heat or does the blowing effect help push things into place. If the actual blowing part is not needed, could you use something like an IR heater, to provide the heat without bowing fibres about.

Again all just thoughts

Edited by user 04 November 2022 12:27:00(UTC)  | Reason: Missed the Z out of A Kurdziel's Name bad form on my part.

thanks 2 users thanked chris42 for this useful post.
A Kurdziel on 04/11/2022(UTC), peter gotch on 04/11/2022(UTC)
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